In order to deal with the problems of resource waste and environmental pollution caused by solid waste, iron tailings (mainly SiO₂, Al₂O₃ and Fe₂O₃) were used as the main raw material to create a type of lightweight and high-strength ceramsite. Iron tailings, dolomite (industrial grade, purity 98%) and a small amount of clay were combined in a N₂ atmosphere at 1150 °C. X-ray fluorescence spectrometry (XRF), X-ray diffraction (XRD), scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) and a themogravimetric analysis (TGA) were performed and the specific surface area was analyzed to determine the strength and adsorption of the ceramsite. The results of the XRF showed that SiO₂, CaO and Al₂O₃ were the main components of the ceramsite, with MgO and Fe₂O₃ also included. The results of the XRD and SEM-EDS showed that the ceramsite contained several kinds of minerals and was mainly composed of akermanite, gehlenite and diopside, and that the morphology of the internal structure of the ceramsite was mainly massive and contained a small number of particles. The ceramsite could be used in engineering practice to improve the mechanical properties of materials and meet the requirements of actual engineering for the strength of materials. The results of the specific surface area analysis showed that the inner structure of the ceramsite was compact and that there were no large voids. The voids were mainly medium and large, with a high stability and strong adsorption ability. The TGA results showed that the quality of the ceramsite samples will continue to increase within a certain range. According to the XRD experimental results and experimental conditions, it was speculated that in the part of the ore phase containing Al, Mg or Ca in the ceramsite, the elements underwent relatively complex chemical reactions with each other, resulting in the formation of an ore phase with a higher molecular weight. This research provides the basis of characterization and analysis for the preparation of high-adsorption ceramsite from iron tailings and promotes the high-value utilization of iron tailings for waste pollution control.

The increasing accumulation of industrial solid waste and worsening groundwater pollution pose significant environmental challenges. This study introduces a Si-Ca-Fe-based ceramsite from solid wastes with exceptional Cd adsorption capacity. A comprehensive investigation was conducted on the phase evolution, adsorption properties, and underlying mechanisms of the synthesized ceramsite. The findings revealed that the optimum sintering temperature for the ceramsite, characterized by austenite and pyroxene, was 1140 °C, which balanced mechanical strength and Cd adsorption capacity. Remarkably, the ceramsite (6.0 g) was immersed in 5 L of a Cd(NO₃)₂ solution for 21 h under initial conditions (pH = 7 and temperature = 20 °C), and the ceramsite exhibited a notable Cd adsorption capacity of 5.47 mg/g (initial Cd concentration: 53.42 mg/L), with a maximum theoretical capacity of 9.32 mg/g according to the Langmuir isotherm. An in-depth analysis of adsorption kinetics, phase composition, and EDS data indicated that the primary adsorption mechanism was the zero-valent iron (ZVI) corrosion-driven reaction. This ZVI formed in situ under reducing conditions during the ceramsite’s preparation and subsequently aided in the precipitation of Cd(OH)₂. Additionally, the honeycomb structure of the ceramsite, containing fine pores (approximately 2–5 μm), enhanced physical adsorption via capillary action, further improving Cd removal. These insights offer a robust foundation for crafting efficient, solid waste-derived ceramsite tailored for heavy metal extraction from polluted water, presenting a compelling approach to concurrent waste recycling and environmental remediation.