Poly lactide-co-glycolide (PLGA) is an important polymer matrix used to provide sustained release across a range of active pharmaceutical ingredients (APIs) and works by hydrolytic degradation within the body, thereby releasing entrapped drug. Processing and sterilisation can impact on the morphology and chemistry of PLGA therefore influencing the hydrolysis rate and in turn the release rate of any entrapped API. This paper has looked at the effect of supercritical carbon dioxide (scCO2) processing, gamma irradiation, comonomer ratio and temperature on the hydrolysis of individual PLGA microparticles, using a combination of Attenuated Total Reflectance-Fourier Transform Infrared (ATR-FTIR) imaging, Scanning Electron Microscopy (SEM), Differential Scanning Calorimetery (DSC) and Gel Permeation chromatography (GPC) to facilitate a better understanding of the physiochemical factors affecting the hydrolysis rate. This work has shown that scCO2 processing influences hydrolysis rates by increasing the porosity of the PLGA microparticles, increasing the lactide comonomer ratio decreases hydrolysis rates by reducing the hydrophilicity of the PLGA microparticles and increasing the gamma irradiation dose systematically increases the rate of hydrolysis due to reducing the overall molecular weight of the polymer matrix via a chain scission mechanism. Moreover this work shows that ATR-FTIR imaging facilitates the determination of a range of physicochemical parameters during the hydrolysis of a single PLGA microparticle including water ingress, water/polymer interface dimensions, degradation product distribution and hydrolysis rates for both lactide and glycolide copolymer units from the same experiment

In the present study, circular economy based and potentially low-cost poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) was produced by mixed microbial cultures derived from fruit pulp, an industrial by-product of the juice industry. Three different chemical routes, namely non-extraction, extraction with sodium hypochlorite (NaClO), and extraction with chloroform, in combination with filtering and centrifugation, were explored to purify the biopolymer and find the most optimal solution for its processing via electrospinning. The resultant ultrathin fiber mats of the different extracted PHBV materials were thermally post-processed at different temperatures in order to obtain continuous films adequate for food packaging applications. The resultant films were characterized in terms of morphology, crystallinity as well as thermal, mechanical, and barrier properties. The results showed that extraction with both chloroform and NaClO with a post-treatment of filtering and centrifugation of the PHBV-containing biomass were necessary refining steps to allow its processing by electrospinning. In particular, the PHBV extracted with chloroform presented the highest degree of purity, resulting in more transparent films with lower wettability and higher flexibility. The here-formulated electrospun films made of biomass derived from biowaste exhibit great potential as interlayers or coatings for food biopackaging applications.