Combined numerical simulation with experiment, blade wrap angle, and blade exit angle are varied to investigate the optimized design of the impeller of centrifugal pump. Blade wrap angles are 122°, 126°, and 130°. Blade exit angles are 24°, 26°, and 28°. Based on numerical simulation, internal flow of the centrifugal pump with five different impellers under 0.6, 0.8, 1.0, 1.2, and 1.5 Qd are simulated. Variations of static pressure, relative velocity, streamline, and turbulent kinetic energy are analyzed. The impeller with blade wrap angle 126° and blade exit angle 24° are optimal. Distribution of static pressure is the most uniform and relative velocity sudden changes do not exist. Streamlines are the smoothest. Distribution scope of turbulent kinetic energy is the smallest. Based on performance experiments, head and efficiency of the centrifugal pump with the best impeller are tested. The values of head and efficiency are higher than that of the original pump. Centrifugal pump with the best impeller has better hydraulic performance than the original centrifugal pump.
8 June 2023 in International Journal of Mining Science and Technology
Pulsed waterjet can break rocks effectively by taking advantage of the water hammer effect, and is thus widely used in mining, petroleum, and natural gas fields. With the aim to further clarify the flow field characteristics of pulsed jets induced by a Helmholtz oscillator, large eddy simulation was conducted under different operating pressures. The velocity distribution, mean flow field, and the coherent structure were examined using the oscillators of different cavity lengths and diameters. The results clearly showed that the major frequency of jet pulsation gradually increased with the increase of operating pressure. A stable periodic velocity core was formed at the outlet of the Helmholtz oscillator, while the external flow field was subjected to periodic impact. As a result, the ambient fluid was strongly entrained into the jet beam. With the increase of the cavity length, the length of the core segment decreased while the energy loss caused by the cavity increased, which was also accompanied by a rapid attenuation of the axial velocity at the jet outlet. The coherent structure of the jet in the oscillator with small cavity diameter was more disordered near the nozzle outlet, and the vortex scale was larger. The effect of cavity diameter can be reflected in the feedback modulation of the jet in the cavity. Compared with the conical nozzle, the length of the core section of the jet was shorter, but the jet had better bunching, a smaller diffusion angle, and better mixing performance. These results provide a further understanding of the characteristics of pulsed water jet for better utilizations in the fields of energy exploitation.
11 June 2022 in Chinese Journal of Mechanical Engineering
Cavity flow oscillations in the axisymmetric cavity are critical to the operating efficiency of self-excited pulsed waterjets, which are widely employed in many practical applications. In this study, the behaviors of a turbulent flow in axisymmetric cavities causing cavity flow oscillations are investigated based on wall pressure characteristics. Experiments are performed using four Helmholtz nozzles with varying length-to-radius ratios at flow velocities of 20–80 m/s. Three orders of hydrodynamic modes in axisymmetric cavity are obtained through the spectral analysis of wall pressure. Based on the experimental results, the empirical coefficient of Rossiter’s formula is modified, and the values of the parameter phase lag and the ratio of convection velocity to free stream velocity are obtained as 0.061 and 0.511, respectively. In addition, the spectral peak with a relatively constant frequency shows that the flow-acoustic resonance is excited significantly. A modified model is introduced based on the fluidic networks to predict the lock-on frequency. The results obtained can provide a basis for the structural optimization of the nozzle to improve the performance of self-excited pulsed waterjets.
High-speed waterjet peening technology has attracted a lot of interest and is now being widely studied due to its great ability to strengthen metal surfaces. In order to further improve the mechanical properties of metals, self-excited oscillation pulsed waterjets (SOPWs) were used for surface peening with an experimental investigation focused on the surface topography and properties. By impinging the aluminum alloy (5052) specimens with SOPWs issuing from an organ-pipe oscillation nozzle, the hardness and roughness at various inlet pressures and stand-off distances were measured and analyzed, as well as the residual stress. Under the condition of optimum stand-off distances, the microscopic appearances of peened specimens obtained by SEM were displayed and analyzed. Results show that self-excited oscillation pulsed waterjet peening (SOPWP) is capable of improving the surface quality. More specifically, compared with an untreated surface, the hardness and residual stress of the peened surfaces were increased by 61.69% and 148%, respectively. There exists an optimal stand-off distance and operating pressure for creating the highest surface quality. SOPWP can produce almost the same enhancement effect as shot peening and lead to a lower surface roughness. Although such an approach is empirical and qualitative in nature, this procedure also generated information of value in guiding future theoretical and experimental work on the application of SOPWP in the industry practice.