The structure and dynamics of a reciprocating pump liquid end affect the volumetric efficiency and net positive suction head. To match the kinematics with theoretical parameters, reciprocating pump valve motion and flow visualization tests and computational fluid dynamics (CFD) analyses were performed on a wing-guided bevel discharge valve in a horizontal quintuple single-acting reciprocating pump. The valve motion test results showed that the maximum pump valve displacement and the pump valve opening and closing durations were approximately 8.3 mm, 29 ms, and 38 ms, respectively. The corresponding flow visualization test results were 11.4 mm, 9.5 ms, and 35.5 ms. The valve closing durations obtained from the valve motion and flow visualization tests are approximately twice as high as the U-Adolph prediction. The maximum displacement obtained from the valve motion test is consistent with the U-Adolph prediction. Three-dimensional CFD analyses were performed to investigate the flow states, pressure, and velocity characteristics of the discharge valve opening. Finally, the proposed method was applied to develop a new horizontal quintuple single-acting reciprocating pump with a rated flow rate of 1250 L/min and pressure of 40 MPa. This developed pump exhibited good performance and excellent reliability.

Laser powder bed fusion (LPBF) can fabricate hydraulic components with significant weight reduction, and in this study, small punch tests (SPTs) evaluated the tensile and fracture properties of four stainless steels (30Cr13, 316L, 15-5PH, 17-4PH), alongside metallographic, scanning electron microscope (SEM), and Electron Backscatter Diffraction (EBSD) analyses which examined their fracture modes, grain orientation, phase distribution, and grain boundary distribution. The tensile property results showed ductility rankings as 316L > 17-4PH > 15-5PH > 30Cr13, with correlations between R_p0.2 and R_m from SPT and uniaxial tensile tests for all four, while high-magnification SEM fractographs revealed ductile dimples on 15-5PH, 17-4PH, and 316L SPT specimens versus distinct cleavage fracture in 30Cr13. EBSD analysis indicated austenite content order as 316L > 17-4PH > 30Cr13 > 15-5PH, grain size order as 316L > 17-4PH > 15-5PH > 30Cr13, and high-angle grain boundaries ranking as 15-5PH > 30Cr13 > 17-4PH > 316L; additionally, notched SPT specimens inspected per EN 10371 for fracture toughness showed J-integral (J_IC) values in the order 316L > 17-4PH > 15-5PH > 30Cr13, consistent with ductility and grain size results.

Understanding the fatigue behavior of materials is essential for designing components capable of enduring prolonged use under varying stress conditions. This study investigates the high-cycle fatigue and fatigue crack growth characteristics of X17CrNi15-2 stainless steel. Very high-cycle fatigue (VHCF) and fatigue crack growth tests were conducted on conventional fatigue and compact tension (CT) specimens fabricated from X17CrNi15-2 stainless steel. The fatigue crack growth behavior of the CT specimens was analyzed using Paris’ law. A revised version of Paris’ law was suggested based on the fatigue crack growth rate plotted against the stress intensity factor range, expanding on prior research utilizing three-point single-edge notch bend specimens. Scanning electron microscopy (SEM) was employed to examine the fracture mechanisms of both fatigue specimen types. The results indicated that the fatigue specimens failed in the VHCF regime under stress amplitudes ranging from 100 to 450 MPa. A power law correlation between stress amplitude and fatigue life was established, with material constants of 7670.3954 and −0.1663. These findings offer valuable insights into the material’s performance and are crucial for enhancing its suitability in engineering applications where high-cycle fatigue is a critical factor.

Small punch fatigue tests (SPFTs) were conducted on three high-strength stainless steels: X17CrNi15-2, 15-5PH, and PH13-8Mo. The SPFT valley displacement-versus-SPFT life curves for the three stainless steels exhibited three different stages. Power-law relationships were obtained to characterize the maximum forces with SPFT lives for different stainless steels. The fracture mechanisms of the tested SPFT specimens were characterized via scanning electron microscopy, which was dependent on the materials and applied loads. Finite element analyses were performed to obtain the equivalent local stresses and strains. A simplified critical plane-strain energy density (SED) criterion was used for the SPFT life assessment by correlating the FE-obtained strain energy density with the SPFT life. The SED values for the SPFT life were in the following order: PH13-8Mo > 15-5PH > X17CrNi15-2.