Compared with the single-component metal plate, there is a special transition layer on the joint interface between two kinds of materials in the stainless steel-carbon steel laminated plate (SCLP). In order to describe the finite element model of laser bending accurately, it is of great significance to determine material properties of the transition layer. Based on the element distribution, an equivalent method is adopted to calculate thermal conductivity, thermal expansion coefficient, elastic modulus, density, Poisson’s ratio, and specific heat capacity of transition layer. The electron probe experiments show that the transition layer is formed by interfacial element diffusion with thickness of 7 μm. Besides, the volume fraction of stainless steel (46.63%) and carbon steel (53.37%) in the transition layer is tested by energy dispersive spectrometer, respectively. Through the equivalent method, a laser bending model of SCLP is simulated by ANSYS software to predict the bending angle under different parameters. The experimental verification shows that the maximum of bending angle errors is 3.74%, which is lower than the maximum 4.93% of errors calculated by the mean value method. The analysis verifies that the laser bending model is feasible and contributes to improving the accuracy of modeling SCLP in the laser bending process.
2 January 2016 in Machining Science and Technology
To study the regular pattern of vapor-to-melt ratio in laser cutting sheet metal, a physical model of vapor-to-melt ratio is developed to demonstrate the material remove forms of vaporization-melt in cutting area and the state of energy and mass flow in the molten layer. Variation of vapor-to-melt ratio with laser power and cutting velocity is obtained by laser cutting of 6063 aluminum alloy sheet. The 0.5-mm sheet thickness is carried out on a JK701H Nd:YAG pulse laser cutting system by simulating under the regression correction of cut radius. Observation on the cut samples with different parameters (65 W, 85 W, 105 W varied with laser power increasing, and 2.2 mm/s, 2.0 mm/s, 1.8 mm/s with decreasing of beam cutting speed) and the calculations show that vapor-to-melt ratio increases (0.595–1.995, 0.672–2.631, 0.787–4.171) with laser power (65 W–110 W) and decreases with cutting velocity (1.8 mm/s–2.4 mm/s). At the same time, the laser cutting quality increases with vapor-to-melt ratio and the decrease with thickness of residual molten layer. The results show good agreement between vapor-to-melt ratio model and experiments. The analysis verifies that this model is feasible and it makes contribution to laser precision cutting.