Femtosecond laser texturing is a promising surface functionalization technology to improve the integration and durability of dental and orthopedic implants. Four different surface topographies were obtained on titanium-6aluminum-4vanadium plates by varying laser processing parameters and strategies: surfaces presenting nanostructures such as laser-induced periodic surface structures (LIPSS) and ‘spikes’, associated or not with more complex multiscale geometries combining micro-pits, nanostructures and stretches of polished areas. After sterilization by heat treatment, LIPSS and spikes were characterized to be highly hydrophobic, whereas the original polished surfaces remained hydrophilic. Human mesenchymal stem cells (hMSCs) grown on simple nanostructured surfaces were found to spread less with an increased motility (velocity, acceleration, tortuosity), while on the complex surfaces, hMSCs decreased their migration when approaching the micro-pits and preferentially positioned their nucleus inside them. Moreover, focal adhesions of hMSCs were notably located on polished zones rather than on neighboring nanostructured areas where the protein adsorption was lower. All these observations indicated that hMSCs were spatially controlled and mechanically strained by the laser-induced topographies. The nanoscale structures influence surface wettability and protein adsorption and thus influence focal adhesions formation and finally induce shape-based mechanical constraints on cells, known to promote osteogenic differentiation.

Ultrashort pulse lasers have significant advantages over conventional continuous wave and long pulse lasers for the texturing of metallic surfaces, especially for nanoscale surface structure patterning. Furthermore, ultrafast laser beam polarization allows for the precise control of the spatial alignment of nanotextures imprinted on titanium-based implant surfaces. In this article, we report the biological effect of beam polarization on human mesenchymal stem cell differentiation. We created, on polished titanium-6aluminum-4vanadium (Ti-6Al-4V) plates, a laser-induced periodic surface structure (LIPSS) using linear or azimuthal polarization of infrared beams to generate linear or radial LIPSS, respectively. The main difference between the two surfaces was the microstructural anisotropy of the linear LIPSS and the isotropy of the radial LIPSS. At 7 d post seeding, cells on the radial LIPSS surface showed the highest extracellular fibronectin production. At 14 days, qRT-PCR showed on the same surface an increase in osteogenesis-related genes, such as alkaline phosphatase and osterix. At 21 d, mineralization clusters indicative of final osteoinduction were more abundant on the radial LIPSS. Taken together, we identified that creating more isotropic than linear surfaces enhances cell differentiation, resulting in an improved osseointegration. Thus, the fine tuning of ultrashort pulse lasers may be a promising new route for the functionalization of medical implants.

We report the potential use of non-diffractive Bessel beam for ultrafast laser processing in additive manufacturing environments, its integration into a fast scanning platform, and proof-of-concept side-wall polishing of stainless steel-based additively fabricated parts. We demonstrate two key advantages of the zeroth-order Bessel beam: the significantly long non-diffractive length for large tolerance of sample positioning and the unique self-reconstruction property for un-disrupted beam access, despite the obstruction of metallic powders in the additive manufacturing environment. The integration of Bessel beam scanning platform is constructed by finely adapting the Bessel beam into a Galvano scanner. The beam sustained its good profile within the scan field of 35 × 35 mm${}^2$. As a proof of concept, the platform showcases its advanced capacity by largely reducing the side-wall surface roughness of an additively as-fabricated workpiece from Ra 10 $\mathsf{\mu }$m down to 1 $\mathsf{\mu }$m. Therefore, the demonstrated Bessel–Scanner configuration possesses great potential for integrating in a hybrid additive manufacturing apparatus.

Ultrafast laser irradiation of silicon can significantly modify charge densities and optical indices, impacting the formation and the development of nanoscale-arranged periodic structures. Photoexcitation degree as well as thermodynamic, hydrodynamic, and structural aspects are reported for crossed orientation of laser-induced periodic surface structures generated on single-crystal silicon after multiple-pulse femtosecond laser irradiation. The periodic topography and microstructure generated by light scattering on surface nanoroughness were characterized to gain insights into the regime of photoexcitation, subsequent thermodynamic conditions, and inhomogeneous energy deposition related to periodic nanostructure formation and growth. A generated free-carrier density around $(3\pm 2)\times {10}^{21}{\mathrm{cm}}^{-3}$ is estimated from time-resolved ellipsometry and supported by time-dependent density-functional theory calculations. A finite-difference time-domain solution of the far-field interference of the surface scattered light and the refracted laser wave confirms the periodically crossed energy deposition for this excitation degree. The interference process does not necessarily involve surface plasmon polaritons, and quasicylindrical evanescent waves are identified as plausible scattered waves requiring less restrictive conditions of photoexcitation. Ab initio calculations are also performed to evaluate the transient state of silicon under strong electron-phonon nonequilibrium upon fs laser irradiation. For the reached excitation degree, an electron temperature up to 8000 K is deduced, supporting local amorphization processes observed as a result of high mechanical stress and quenching rates. Ab initio combined with electromagnetic calculations agree well with the results of topography and structural characterization.

Ultrafast laser was recently used to modify the surface integrity and peen the surface region of aluminum based alloy 2024-T351 without a sacrificial layer prior to the process. We show that controllable laser parameters such as fluence and pulse duration have a significant influence on peening qualities, such as the compressive residual stress, hardness, and surface roughness of peened parts. The residual stress profile was analyzed by x-ray diffraction. By controlling the laser fluence and pulse duration, it was possible to obtain 200 MPa of compressive residual stresses close to the surface and 100 MPa of compressive residual stresses at 50 $\mu$ m depth. Moreover, micro-hardness was increased from 2.1 to 2.5 GPa in the near-surface region. In addition, the dislocation densities were evaluated from high-resolution x-ray diffraction peaks. The increase of the dislocation density indicates that plastic deformation occurred, which generated compressive residual stresses and hardness enhancement. Plastic deformation is considered to be created by an ultrafast laser-induced pressure wave. The correlation between laser parameters and modified surface properties is interpreted by the complex interplay between laser excitation, material relaxation, and pressure waves. A pulse duration in the picosecond range and a relatively low fluence is possibly the optimal condition for a best peening quality with small surface roughness, which could potentially be used to reduce surface cracking and associated failures of additively manufactured parts.