In order to improve the diagnosis accuracy and generalization of bearing faults, an integrated vision transformer (ViT) model based on wavelet transform and the soft voting method is proposed in this paper. Firstly, the discrete wavelet transform (DWT) was utilized to decompose the vibration signal into the subsignals in the different frequency bands, and then these different subsignals were transformed into a time–frequency representation (TFR) map by the continuous wavelet transform (CWT) method. Secondly, the TFR maps were input with respective to the multiple individual ViT models for preliminary diagnosis analysis. Finally, the final diagnosis decision was obtained by using the soft voting method to fuse all the preliminary diagnosis results. Through multifaceted diagnosis tests of rolling bearings on different datasets, the diagnosis results demonstrate that the proposed integrated ViT model based on the soft voting method can diagnose the different fault categories and fault severities of bearings accurately, and has a higher diagnostic accuracy and generalization ability by comparison analysis with integrated CNN and individual ViT.
Prediction of remaining useful life (RUL) is greatly significant for improving the safety and reliability of manufacturing equipment. However, in real industry, it is difficult for RUL prediction models trained on a small sample of faults to obtain satisfactory accuracy. To overcome this drawback, this paper presents a long short-term memory (LSTM) neural network with transfer learning and ensemble learning and combines it with an unsupervised health indicator (HI) construction method for remaining-useful-life prediction. This study consists of the following parts: (1) utilizing the characteristics of deep belief networks and self-organizing map networks to translate raw sensor data to a synthetic HI that can effectively reflect system health; and (2) introducing transfer learning and ensemble learning to provide the required degradation mechanism for the RUL prediction model based on LSTM to improve the performance of the model. The performance of the proposed method is verified by two bearing datasets collected from experimental data, and the results show that the proposed method obtains better performance than comparable methods.
27 May 2016 in The International Journal of Advanced Manufacturing Technology
To solve the fault diagnosis difficulty of bearings with small data samples, a novel multi-information fusion vision transformer (ViT) model based on time–frequency representation (TFR) maps is proposed in this paper. The original vibration signal is decomposed into different scale sub-signals by the discrete wavelet transforms (DWTs), and the continuous wavelet transforms (CWTs) are used to transform these different scale sub-signals into time–frequency representation (TFR) maps, which are concatenated to input to the ViT model to diagnose the bearing fault. Through the multifaceted experiment analysis on the fault diagnosis of bearings with small data samples, the diagnosis results demonstrate that the proposed multi-information fusion ViT model can diagnose the fault of bearings with small data samples, with strong generalization and robustness; its average diagnosis accuracy achieved 99.85%, and it was superior to the other fault diagnosis methods, such as the multi-information fusion CNN, ViT model based on one-dimensional vibration signal, and ViT model based on the TFR of the original vibration signal.
Fault diagnosis of bearing with small data samples is always a research hotspot in the field of bearing fault diagnosis. To solve the problem, a convolutional block attention module (CBAM)-based attentional feature fusion with an inception module based on a capsule network (Capsnet) is proposed in the paper. Firstly, the original vibration signal is decomposed into multiple intrinsic mode function (IMF) sub-signals by the ensemble empirical mode decomposition (EEMD), and then the original vibration signal and the corresponding former four order IMF sub-signals are input into the inception modules to extract the features. Secondly, these features are concatenated and optimized by the CBAM. Finally, the selected sensitive features are fed into the Capsnet to diagnose the faults. Through the multifaceted experiment analysis on fault diagnosis of bearing with small data samples, the diagnosis results demonstrate that the proposed attentional feature fusion with inception based on Capsnet not only diagnoses the fault of bearing with small data samples, but also is superior to other feature fusion methods, such as feature fusion with inception based on Capsnet and attentional feature fusion with inception based on CNN, etc., and other single diagnosis models such as Capsnet with CBAM and inception, and CNN with CBAM and inception.