A micromixer is a new type of chemical engineering equipment used to intensify the mixing process. This article provides details on flow regimes in microchannels with a complex geometry, such as with chicane mixing geometry. Experiments involving water, ink, and a micro digital camera have determined both the micromixer’s initial mixing zone, and also the streamlines. Computational fluid dynamics (CFD) modelling helped identify the mechanism of stimulating effect; swirling and recirculation were identified as two special cases of the convective mixing process. To characterize the degree of mixing, a function of volume flow rate was proposed. A much higher degree of mixing in vortex flow compared to stratified flow was observed. The relationship between laminar flow and vortices shows a square-law dependence of pressure drop against the volume flow rate. The mixing cost and the mixing energy cost at Reynolds number of 50 are higher for the chicane micromixer than for micromixers without chicanes geometry.

CuO/ZnO/ZrO₂ catalyst systems were synthesized in different ways and comprehensively characterized in order to study synthesis-to-property relations. A series of catalyst samples was prepared by coprecipitation, one-pot synthesis, and wet impregnation. The coprecipitation of multicomponent precipitates is usually a preliminary stage for preparation of mixed oxide catalysts. Cetyltrimethylammonium bromide (CTAB) was used in the surfactant-supported coprecipitation to improve the structural or textural characteristics of the catalytic samples. In the one-pot synthesis, all necessary components are simultaneously converted by evaporation from solutions into solids. During the wet impregnation, zirconium hydroxide is loaded with metal salts. After thermal treatment, all samples formed pure metal oxide forms, which was confirmed by XRD. The specific surface area of the investigated samples and their porous texture were determined by nitrogen adsorption. The reducibility of metal oxides and the kind of CuO phase was characterized by temperature-programmed reduction (TPR), and the surface acid properties by temperature-programmed ammonia desorption (TPAD). The CuO/ZnO/ZrO₂ sample with the highest amount of strong acid sites is characterized by the formation of large CuO particles combined with the worst reducibility so that potentially catalytic active Cu/CuO pairs can be formed. One catalyst system was further characterized by in situ diffuse reflection Fourier transform infrared spectroscopy (DRIFTS) to identify surface intermediate species, which may occur during the conversion of CO₂/H₂ to methanol.

Microreactors intensify chemical processes due to improved flow regimes, mass and heat transfer. In the present study, the effect of the volume flow rate on reactor performance in different reactors (the T-shaped reactor, the interdigital microreactor and the chicane microreactor) was investigated. For this purpose, the saponification reaction in these reactor systems was considered. Experimental results were verified using the obtained kinetic model. The reactor system with a T-shaped reactor shows good performance only at high flow rates, while the experimental setups with the interdigital and the chicane microreactors yield good performance throughout the whole range of volume flow rates. However, microreactors exhibit a higher pressure drop, indicating higher mechanical flow energy consumption than seen using a T-shaped reactor.

Highly linear octene isomers can be produced from n-butene on industrial scale by using Ni-containing aluminosilicates as heterogeneous catalysts. These catalysts can be prepared by impregnating an aluminosilicate with a Ni(II) salt solution. This leads to a competition between acid-catalyzed and nickel-catalyzed reactions. In this study it is shown that some octene isomers are exclusively formed via an acid-catalyzed mechanism as a result of methyl group migration at the surface of a mesoporous catalyst. Specifically, the isomers 4,4-dimethylhexene (4,4-DMH) and 3-ethyl-2-methylpentene (3E-2MP) exhibit a systematic correlation compared to the amount of 3,4-dimethylhexene (3,4-DMH) formed at acid sites. By analyzing the ratio of 4,4-DMH and/or 3E-2MP to 3,4-DMH in the product spectrum before and after impregnation with a nickel precursor, the extend of acid site covered by nickel ions can be evaluated.