The tribological behavior of silicon nitride (Si3N4) ceramic with textured patterns under water lubrication was investigated in this paper. Different textured patterns were fabricated using laser surface texturing (LST). Surface wettability was characterized by contact angle. The original surface and textured Si3N4 ceramic with triangular patterns presented as hydrophobic. However, the textured Si3N4 ceramic with hexagonal patterns presented as hydrophilic. Surface wettability and textured patterns were important factors affecting the friction performance of the Si3N4 ceramic. Our results indicated that symmetrical textured patterns were more beneficial for decreasing the coefficient of friction (COF) at lower reciprocating frequencies. In contrast, better surface wettability played a more important role in reducing the COF at higher reciprocating frequencies. The most severe damage observed on the untextured Si3N4 ceramic led to a higher wear rate. The symmetrical structure of hexagonal patterns was more conducive to decreasing the wear rate than triangular patterns. However, the Si3N4 ceramic with triangular patterns was more suitable for use at high-speed frictions due to better lubrication. The textured patterns had the function of storing lubricants and capturing and cutting debris. Thus, friction performance was improved by introducing textured patterns onto the surface of the Si3N4 ceramic. The friction and wear mechanisms are also discussed in this study.
Silicon nitride (Si3N4) ceramic is widely used in the production of structural components. The surface wettability is closely related to the service life of materials. Laser surface texturing is considered an effective method for controlling surface wettability by processing specific patterns. This research focused on the laser surface texturing of a Si3N4 ceramic, employing rectangular patterns instead of the typical dimple designs, as these had promising applications in heat transfer and hydrodynamic lubrication. The effects of scanning speed and number of scans on the change of the morphologies and dimensions of the grooves were investigated. The results indicated that the higher scanning speed and fewer number of scans resulted in less damage to the textured surface. As the scanning speed increased, the width and depth of the grooves decreased significantly first, and then fluctuated. Conversely, increasing the number of scans led to an increase in the width and depth of the grooves, eventually stabilizing. The analysis of the elemental composition of different areas on the textured surface presented a notable increase in oxygen content at the grooves, while Si and N levels decreased. It was mainly caused by the chemical reaction between Si3N4 ceramic and oxygen during laser surface texturing in an air environment. This study also assessed the wettability of the textured surface, finding that the contact angle of the water droplet was significantly affected by the groove dimensions. After laser surface texturing, the contact angle increased from 35.51 ± 0.33° to 57.52 ± 1.83°. Improved wettability was associated with smaller groove volume, indicating better hydrophilicity at lower scanning speed and enhanced hydrophobicity with a fewer number of scans.