To reveal the role of impregnated sodium (Na) ions in Cu/SSZ-13 catalysts, Cu/SSZ-13 catalysts with four Na-loading contents were prepared using an incipient wetness impregnation method and hydrothermally treated at 600 °C for 16 h. The physicochemical property and selective catalytic reduction (SCR) activity of these catalysts were studied to probe the deactivation mechanism. The impregnated Na exists as Na+ on catalysts and results in the loss of both Brönsted acid sites and Cu2+ ions. Moreover, the high loading of Na ions destroy the framework structure of Cu/SSZ-13 and forms new phases (SiO2/NaSiO3 and amorphous species) when Na loading was higher than 1.0 mmol/g. The decreased Cu2+ ions finally transformed into CuxO, CuO, and CuAlOx species. The inferior SCR activity of Na impregnated catalysts was mainly due to the reduced contents of Cu2+ ions at kinetic temperature region. The reduction in the amount of acid sites and Cu2+ ions, as well as copper oxide species (CuxO and CuO) formation, led to low SCR performance at high temperature. Our study also revealed that the existing problem of the Na ions’ effect should be well-considered, especially at high hydrothermal aging when diesel particulate filter (DPF) is applied in upstream of the SCR applications.
To reveal the role of SO3 poisoning in Cu/SSZ-13 NH3-SCR catalysts, fresh and sulfated Cu/SSZ-13 catalysts were prepared in the presence or absence of SO3 flux. The deactivation mechanism is probed by the changes of structural, copper species, and selective catalytic reduction (SCR) activity. The variations concentrate on the changes of copper species as the Chabazite (CHA) framework of Cu/SSZ-13 catalysts could keep intact at high ratios of SO3/SOx. The thermal gravimetric analyzer (TGA) results reveal that the copper sulfate formed during sulfation and the amounts of sulfate species increased with an increase in the SO3/SOx ratio. In contrast to the changing trend of copper sulfate, temperature program reduction (H2-TPR), and electron paramagnetic resonance (EPR) results manifest that, since the number of active copper ions declines with an increase of the SO3/SOx ratio, the active sites transform to these inactive species during sulfation. Due to the combination of NH3-SCR activity and the kinetic tests, it is shown that the decreased number of active sites is responsible for the declined SCR activity at low temperature. As Cu/SSZ-13 catalysts show excellent acid-resistance ability, our study reveals that the Cu/SSZ-13 catalyst is a good candidate for NOx elimination, especially when SO3 exists.