Direct recycling offers a promising alternative for regenerating spent Li‐ion batteries (LIBs); however, achieving high‐purity cathode and ensuring cost‐effectiveness remains challenging. Herein, we present an innovative integrated process that simultaneously enables delamination and relithiation of spent cathodes, Li x Ni 0.6 Co 0.2 Mn 0.2 O 2 and Li x FePO 4 , under open‐air conditions with minimal energy. By oxidizing diethylene glycol, a green solvent, the transition‐metal oxidation state in the cathode is effectively reduced, thereby facilitating Li reinsertion into the structure. Consequently, the formation of glycol aldehyde induces 100% electrode delamination, enabling a one‐pot restoration pathway. The reaction mechanism is elucidated using Proton nuclear magnetic resonance ( 1 H‐NMR), Soft X‐ray absorption spectroscopy (soft‐XAS), and X‐ray absorption near‐edge structure spectroscopy (XANES), and the regenerated cathodes consistently recover over 99% of their electrochemical performance for both 2 and 50 Ah cells. Furthermore, the regeneration solution is reusable, requiring only Li salt supplementation. This study presents a practical, low‐cost, and environmentally friendly approach for advancing the scalability and feasibility of direct LIB recycling technologies.
Lithium–sulfur (Li-S) batteries are attractive next-generation energy storage systems owing to their high theoretical energy density of 2600 Wh/kg and earth-abundant, eco-friendly sulfur. However, their practical application is hindered by the insulating nature of sulfur, large volume changes during cycling, and the polysulfide shuttle effect. Herein, we designed a dual-confinement cathode architecture combining mesoporous carbon with earth-abundant titanium dioxide (TiO2). Sulfur composites with 70 wt% sulfur loading were prepared. Structural characterization via X-ray diffraction (XRD) and Brunauer–Emmett–Teller (BET) analysis showed a well-developed mesoporous network in KB but not in TiO2. XRD confirmed that sulfur and anatase TiO2 coexist in the composites, with weaker sulfur peaks in the mixed host. UV-vis absorption spectra showed that nano-TiO2 removes more Li2S6 from solution than KB. Electrochemical evaluations revealed that the dual-confinement composite architecture balances the fast redox kinetics of carbon against the polysulfide affinity of TiO2. Consequently, the composite achieved a high initial discharge capacity of 1300.89 mAh/g at 0.1 C and stable cycling over 100 cycles at 0.5 C. Furthermore, ex situ XRD analysis revealed nearly complete sulfur conversion while maintaining TiO2 structural integrity. These results demonstrate an optimal balance between electronic conductivity and polysulfide mitigation via a sustainable material strategy.