The apple target recognition algorithm is one of the core technologies of the apple picking robot. However, most of the existing apple detection algorithms cannot distinguish between the apples that are occluded by tree branches and occluded by other apples. The apples, grasping end-effector and mechanical picking arm of the robot are very likely to be damaged if the algorithm is directly applied to the picking robot. Based on this practical problem, in order to automatically recognize the graspable and ungraspable apples in an apple tree image, a light-weight apple targets detection method was proposed for picking robot using improved YOLOv5s. Firstly, BottleneckCSP module was improved designed to BottleneckCSP-2 module which was used to replace the BottleneckCSP module in backbone architecture of original YOLOv5s network. Secondly, SE module, which belonged to the visual attention mechanism network, was inserted to the proposed improved backbone network. Thirdly, the bonding fusion mode of feature maps, which were inputs to the target detection layer of medium size in the original YOLOv5s network, were improved. Finally, the initial anchor box size of the original network was improved. The experimental results indicated that the graspable apples, which were unoccluded or only occluded by tree leaves, and the ungraspable apples, which were occluded by tree branches or occluded by other fruits, could be identified effectively using the proposed improved network model in this study. Specifically, the recognition recall, precision, mAP and F1 were 91.48%, 83.83%, 86.75% and 87.49%, respectively. The average recognition time was 0.015 s per image. Contrasted with original YOLOv5s, YOLOv3, YOLOv4 and EfficientDet-D0 model, the mAP of the proposed improved YOLOv5s model increased by 5.05%, 14.95%, 4.74% and 6.75% respectively, the size of the model compressed by 9.29%, 94.6%, 94.8% and 15.3% respectively. The average recognition speeds per image of the proposed improved YOLOv5s model were 2.53, 1.13 and 3.53 times of EfficientDet-D0, YOLOv4 and YOLOv3 and model, respectively. The proposed method can provide technical support for the real-time accurate detection of multiple fruit targets for the apple picking robot.

In recent years, many agriculture-related problems have been evaluated with the integration of artificial intelligence techniques and remote sensing systems. The rapid and accurate identification of apple targets in an illuminated and unstructured natural orchard is still a key challenge for the picking robot’s vision system. In this paper, by combining local image features and color information, we propose a pixel patch segmentation method based on gray-centered red–green–blue (RGB) color space to address this issue. Different from the existing methods, this method presents a novel color feature selection method that accounts for the influence of illumination and shadow in apple images. By exploring both color features and local variation in apple images, the proposed method could effectively distinguish the apple fruit pixels from other pixels. Compared with the classical segmentation methods and conventional clustering algorithms as well as the popular deep-learning segmentation algorithms, the proposed method can segment apple images more accurately and effectively. The proposed method was tested on 180 apple images. It offered an average accuracy rate of 99.26%, recall rate of 98.69%, false positive rate of 0.06%, and false negative rate of 1.44%. Experimental results demonstrate the outstanding performance of the proposed method.

In the vision system of apple-picking robots, the main challenge is to rapidly and accurately identify the apple targets with varying halation and shadows on their surfaces. To solve this problem, this study proposes a novel, multi-feature, patch-based apple image segmentation technique using the gray-centered red-green-blue (RGB) color space. The developed method presents a multi-feature selection process, which eliminates the effect of halation and shadows in apple images. By exploring all the features of the image, including halation and shadows, in the gray-centered RGB color space, the proposed algorithm, which is a generalization of K-means clustering algorithm, provides an efficient target segmentation result. The proposed method is tested on 240 apple images. It offered an average accuracy rate of 98.79%, a recall rate of 99.91%, an F1 measure of 99.35%, a false positive rate of 0.04%, and a false negative rate of 1.18%. Compared with the classical segmentation methods and conventional clustering algorithms, as well as the popular deep-learning segmentation algorithms, the proposed method can perform with high efficiency and accuracy to guide robotic harvesting.

For the purpose of minimizing the damage to apples during the operation of an apple-picking robot, improving the stability of an apple-harvesting mechanical hand and reducing the use and operation cost of the robot, a novel biomimetic apple mechanical hand based on negative pressure air suction is purposely designed based on the physical characteristics of apples by imitating octopus predation. The mechanical hand has four suction cups evenly distributed in the hand, which produce concave deformation under negative vacuum pressure to fit the apple surface and adsorb the apple; the fruit stalk is separated by wrist rotation and dragging in a compound way to complete the picking operation. This paper firstly determines the key parameters of the mechanical hand based on the characteristics of silicone material and the three growth postures of apples, tries to make a physical prototype of the mechanical hand and conducts relevant performance tests on the picking platform built in the laboratory to explore the best combination of parameters and further optimize the manipulator. The results show that the success rate of the biomimetic nondestructive apple picker with the best combination of parameters is 100%, 76% and 68% for three different apple-growth postures and the operation is smooth, reliable, safe and non-invasive.

The cultivation model for spindle-shaped apple trees is widely used in modern standard apple orchards worldwide and represents the direction of modern apple industry development. However, without an effective obstacle avoidance path, the robotic arm is prone to collision with obstacles such as fruit tree branches during the picking process, which may damage fruits and branches and even affect the healthy growth of fruit trees. To address the above issues, a three-dimensional path -planning algorithm for full-field fruit obstacle avoidance harvesting for spindle-shaped fruit trees, which are widely planted in modern apple orchards, is proposed in this study. Firstly, based on three typical tree structures of spindle-shaped apple trees (free spindle, high spindle, and slender spindle), a three-dimensional spatial model of fruit tree branches was established. Secondly, based on the grid environment representation method, an obstacle map of the apple tree model was established. Then, the initial pheromones were improved by non-uniform distribution on the basis of the original ant colony algorithm. Furthermore, the updating rules of pheromones were improved, and a biomimetic optimization mechanism was integrated with the beetle antenna algorithm to improve the speed and stability of path searching. Finally, the planned path was smoothed using a cubic B-spline curve to make the path smoother and avoid unnecessary pauses or turns during the harvesting process of the robotic arm. Based on the proposed improved ACO algorithm (ant colony optimization algorithm), obstacle avoidance 3D path planning simulation experiments were conducted for three types of spindle-shaped apple trees. The results showed that the success rates of obstacle avoidance path planning were higher than 96%, 86%, and 92% for free-spindle-shaped, high-spindle-shaped, and slender-spindle-shaped trees, respectively. Compared with traditional ant colony algorithms, the average planning time was decreased by 49.38%, 46.33%, and 51.03%, respectively. The proposed improved algorithm can effectively achieve three-dimensional path planning for obstacle avoidance picking, thereby providing technical support for the development of intelligent apple picking robots.