This study evaluates the improvement of numerical accuracy in the PSA model for ethanol dehydration using molecular sieves. By incorporating cubic state equations for vapor density determination, significant errors were identified when applying the ideal gas assumption to the ethanol–water mixture, particularly under moderate pressure conditions. The integration of the Peng–Robinson equation demonstrated a 5–10% improvement in calculation accuracy compared to the ideal gas law. This enhancement is crucial for achieving reliable predictions under non-ideal conditions, enabling more accurate estimations of real process dynamics across varying scenarios. Notably, improved accuracy in the PSA model is essential for designing more efficient and reliable industrial applications, especially at moderate pressures. The results indicate that the Peng–Robinson equation provides a more accurate representation of the density of the ethanol–water vapor mixture, contributing significantly to more accurate simulation results of the PSA process.

Tamarillo (Solanum betaceum) processing is characterized by early biomass exclusion and thermal stabilization, which may limit in-process retention of phytochemicals. This study evaluated an integrated sequence combining Flash Vacuum Expansion (FVE) under different processing conditions with whey protein-based cryostructuring as a strategy to enhance the redistribution and structural immobilization of tamarillo bioactives. FVE promoted migration of phenolics and pigments prior to mechanical fractionation. Selected FVE-treated puree was incorporated into a whey protein matrix and subjected to cryostructuring and freeze-drying to generate a porous stabilization scaffold. Structural characterization by scanning electron microscopy and gas adsorption confirmed the formation of an interconnected porous matrix. Cryostructuring reduced water activity to 0.17 ± 0.01 and produced high porosity (91.9%) with low bulk density (0.109 g·cm⁻³). Total phenolic retention exceeded 83%, while anthocyanins showed greater sensitivity (46% retention). No statistically significant additional losses of phenolics or antioxidant activity were observed during cryostructuring relative to gelation. The integrated approach illustrates a process-level stabilization pathway in which redistributed phytochemicals are physically confined within a porous scaffold, providing a structurally differentiated alternative to conventional drying for improved in-stream resource utilization.