The rotor blade tip leakage flow and associated formation of the tip leakage vortex and interaction of the tip leakage vortex with the shockwave, particularly in the case of a transonic compressor rotor have significant impact on the compressor performance and its stability. Air injection upstream of the compressor rotor tip has been shown to improve compressor performance and enhance its stability. The air required for rotor blade tip injection is generally taken from the later stages of the compressor thus causing penalty on the gas turbine performance. In this study, effects of water injection at the rotor tip with and without the wet compression on the compressor performance and its stability have been examined. To achieve the stated objectives, the well tested transonic compressor rotor stage, NASA rotor stage 37, has been numerically simulated. The evaluation of results on various performance parameters, such as total pressure ratio, inlet flow capacity, and adiabatic efficiency combined with contours of total pressure losses, entropy, Mach number, and temperature including limiting streamlines, shows that the blade tip water injection could help in reducing low energy region downstream of the shockwave and strength of the tip leakage vortex with the compressor operating at its rotating stall boundary condition. The extent of reduction depends on the droplet size, injection flow rate, and its velocity. Furthermore, results show that combined case of the blade tip water injection and the wet compression could provide better stall margin enhancement than the blade tip water injection case.
30 November 2012 in Journal of Engineering for Gas Turbines and Power
In this paper, a thorough flow simulation of a small turbojet engine has been carried out to predict the engine performance as a result of water injected at the compressor inlet. Wet compression will not only change compressor performance characteristic map, but also has effects on both the combustor and the turbine sections. The match between the turbojet engine components, that is the compressor, combustor and turbine, will shift to a new operating point. In this paper, we present a steady-state numerical simulation of the entire gas turbine with wet compression in order to evaluate the effects on the gas turbine performance. Compared with the dry case, the results of wet cases show increased values of compressor compression ratios, turbine expansion ratios, intake mass flowrates, and engine thrusts including a decreased amount of specific fuel consumption. The wet compression reduces NOx production in the combustor, which is also simulated and with results presented. The study also indicates that the water mass flow rate and droplet diameter are key factors impacting the engine performance.
The inlet fogging effects on the stable range of a NASA transonic compressor stage, Stage 35, are numerically simulated and analyzed in this paper. The 3D two-phase flow fields in the compressor stage are investigated under different operating flow conditions with varying levels of the injected water flow rates and the fogging droplets sizes. The special attention is given to the stall and the choking operating points to investigate changes in the stable operating range of the compressor stage as a result of different wet compression conditions. The preliminary results indicate that the inlet fogging has different effects on either the stall and/or the choking range. The change in the stable range of this transonic compressor stage depends on the fogging flow rate and droplets diameters.
In this paper, a CFD model is used to simulate the effect of spray atomization at the compressor inlet on a multistage axial subsonic compressor. Special attention is paid to the change of compressor characteristics with wet compression under different rotating speeds to gain the compressor characteristic lines of wet compression. The effects of pneumatic crushing and blade-wall-collision on water droplets and droplet trajectories are contrasted and analyzed under different spray conditions. Then, the whole/stage-by-stage compressor performances and the flow field are also investigated under dry and wet cases near the design operating condition. The results indicate that multistage compressor performance can be improved with wet compression under the proper water spaying rate and a small droplet size. The influence of pneumatic crushing on the water droplets below 20 μm can be ignored, and the effect of blade collision on water droplets above 5μm should be considered in the wet compression conditions. Compared to the dry compression, as measured by volume flow, wet compression with proper spaying conditions makes the front stages operate within a relatively high flow range and the back stages operate within a relatively low flow range. Additionally, the operating state with wet compression is opposite to the compressor operating near the surge boundary, which presents the phenomenon of “former surged and back blocking”.
1 March 2011 in Journal of Marine Science and Application