The effects of SiO₂ content on the compressive strength, reduction behavior and melting-dripping properties of the pellets were investigated under experimental conditions. The experimental results indicated that the compressive strength of pellets gradually decreased with increasing SiO₂ content, mainly because the pellets with high SiO₂ had poor crystallization capacity, a more liquid phase and more pores. With increasing SiO₂ content from 2.19 wt% to 8.13 wt%, the reduction degree of pellets descreased due to the generation of 2FeO·SiO₂. Based on the morphology analysis, inside of the pellets, 2FeO·SiO₂ caused the compact structure and fewer microspores with increasing SiO₂ content, which was unfavorable for the reduction process and resulted in the decrease of the reduction degree. Also, increasing the SiO₂ content had negative effects on the melting-dripping properties of pellets. The melting-dripping properties can be improved by adding some sinter with high basicity in the mixed burden. The current work established the relation between SiO₂ content and reduction-melting behavior of pellets, which can provide theoretical and technical support for the effective utilization of pellets with different SiO₂ content in blast furnace process.

Adding MgO to sinter is considered to be a popular counter measure to cope with the use of high Al₂O₃ ores. The purpose of this paper is to investigate the effect of the MgO content on the reduction melting behavior in order to clarify the main mechanism of melting and dripping under simulated blast furnace (BF) conditions. It was found that reduction behavior was inhibited with an increased MgO content; the reduction mechanism was further investigated by means of XRD, SEM, and kinetic analysis. The influence of MgO on the melting mechanism of high basicity sinter was also studied. The softening start temperature and softening temperature increased, and the softening zone increased as a whole with the increased MgO contents from 1.3 to 2.0 wt%. The melting temperature was similar, because the MgO remained in an unslagged state and existed in wustite as FeO-MgO solid solution. The dripping temperature was increased; the main reason for this was that high melting-point slags appeared, and that it was more difficult for carburization to occur with increased MgO content. The most appropriate MgO content in the sinter was 1.3 wt% according to principal component analysis (PCA).

Recently, increasing attention has been paid to alternative ironmaking processes due to the desire for sustainable development. Aiming to develop a new direct reduction technology, the paired straight hearth (PSH) furnace process, the carbothermic reduction of ore-coal composite pellets in a tall pellets bed was investigated at the lab-scale in the present work. The experimental results show that, under the present experimental conditions, when the height of the pellets bed is 80 mm (16–18 mm each layer, and 5 layers), the optimal amount of carbon to add is C/O = 0.95. Addition of either more or less carbon does not benefit the production of high quality direct reduced iron (DRI). The longer reduction time (60 min) may result in more molten slag in the top layer of DRI, which does not benefit the actual operation. At 50 min, the metallization degree could be up to 85.24%. When the experiment was performed using 5 layers of pellets (about 80 mm in height) and at 50 min duration, the productivity of metallic iron could reach 55.41 kg-MFe/m²·h (or 75.26 kg-DRI/m²·h). Therefore, compared with a traditional shallow bed (one or two layers), the metallization degree and productivity of DRI can be effectively increased in a tall pellets bed. It should be pointed out that the pellets bed and the temperature should be increased simultaneously. The present investigation may give some guidance for the commercial development of the PSH process in the future.

Mg–Y–Zn alloys have attracted considerable attention for lightweight structural applications; however, the influence of extrusion temperature on microstructural evolution and the underlying mechanisms governing strength–ductility synergy remains insufficiently understood. In this study, a novel YZG921 (Mg–9Y–1.8Zn–1.2Gd–0.5Zr–0.3Ca, wt.%) alloy was fabricated by hot extrusion at temperatures ranging from 480 to 520 °C. The microstructure, mechanical properties, and deformation behavior were systematically investigated using SEM, TEM, EBSD, in situ EBSD, and slip-trace analysis. The results show that extrusion temperature significantly affects the evolution of secondary phases, grain size, and texture intensity. At 500 °C, an 18R-LPSO phase was formed, accompanied by a more homogeneous distribution of secondary phases and the finest grain structure (~3.8 μm), whereas the average grain size remained close to 10 μm for the alloys extruded at 480 °C and 520 °C. Meanwhile, the maximum basal texture intensity decreased from 4.16 to 4.79 m.r.d. to 2.18–2.58 m.r.d. Mechanical testing revealed that the alloy extruded at 500 °C exhibited the optimum strength–ductility balance, with an ultimate tensile strength of 498.4 MPa and an elongation of 13.8%. In situ EBSD analysis showed that the fraction of low-angle grain boundaries increased from ~7% to 43% during tensile deformation, while the average KAM value increased from ~0.5° to 0.88°. Slip-trace analysis further demonstrated that plastic deformation was predominantly governed by basal slip, accounting for approximately 84.2% of the activated slip systems. The superior mechanical performance achieved at 500 °C is attributed to the synergistic effects of grain refinement, LPSO and second-phase strengthening, texture weakening, and sustained strain hardening. These findings provide insights into microstructure–property relationships and offer guidance for the optimization of thermomechanical processing parameters in Mg–Y–Zn alloys.