Significance: We have developed an ultraflexible organic photovoltaic (OPV) that achieves sufficient thermal stability of up to 120 °C and a high power conversion efficiency of 10% with a total thickness of 3 μm. By combining an inherently stable donor:acceptor blend as the active layer and ultrathin substrate and barriers with excellent thermal capability, we were able to overcome the trade-offs between efficiency, stability, and device thickness. The ultraflexible and thermally stable OPV can be easily integrated into textiles through the commercially available hot-melt process without causing performance degradation, thereby presenting great potential as a ubiquitous and wearable power source in daily life.

The authors focus on the Fused Deposition Modeling (FDM) 3D printer because the FDM 3D printer can print the utility resin material. It can print with low cost and therefore it is the most suitable for home 3D printer. The FDM 3D printer has the problem that it produces layer grooves on the surface of the 3D printed structure. Therefore the authors developed the 3D-Chemical Melting Finishing (3D-CMF) for removing layer grooves. In this method, a pen-style device is filled with a chemical able to dissolve the materials used for building 3D printed structures. By controlling the behavior of this pen-style device, the convex parts of layer grooves on the surface of the 3D printed structure are dissolved, which, in turn, fills the concave parts. In this study it proves the superiority of the 3D-CMF than conventional processing for the 3D printed structure. It proves utilizing the evaluation of the safety, selectively and stability. It confirms the improving of the 3D-CMF and it is confirmed utilizing the data of the surface roughness precision and the observation of the internal state and the evaluation of the mechanical characteristics.

Cyborg insects have been proposed for applications such as urban search and rescue. Body-mounted energy-harvesting devices are critical for expanding the range of activity and functionality of cyborg insects. However, their power outputs are limited to less than 1 mW, which is considerably lower than those required for wireless locomotion control. The area and load of the energy harvesting device considerably impair the mobility of tiny robots. Here, we describe the integration of an ultrasoft organic solar cell module on cyborg insects that preserves their motion abilities. Our quantified system design strategy, developed using a combination of ultrathin film electronics and an adhesive–nonadhesive interleaving structure to perform basic insect motion, successfully achieved the fundamental locomotion of traversing and self-righting. The body-mounted ultrathin organic solar cell module achieves a power output of 17.2 mW. We demonstrate its feasibility by displaying the recharging wireless locomotion control of cyborg insects.

Water vapor plasma treatment enables direct gold bonding on flexible polymer films in air at ambient temperatures.