Robust omniphobic surface coatings inspired by the cuticular structure of springtails (Collembola).

Reversible adhesion is the key functionality to grip, place, and release objects nondestructively. Inspired by nature, micropatterned dry adhesives are promising candidates for this purpose and have attracted the attention of research groups worldwide. Their enhanced adhesion compared to nonpatterned surfaces is frequently demonstrated. An important conclusion is that the contact mechanics involved is at least as important as the surface energy and chemistry. In this paper, the roles of the contact geometry and mechanical properties are reviewed. With a focus on applications, the effects of substrate roughness and of temperature variations, and the long‐term performance of micropatterned adhesives are discussed. The paper provides a link between the current, detailed understanding of micropatterned adhesives and emerging applications.

Springtails (Collembola) are wingless arthropods adapted to cutaneous respiration in temporarily rain-flooded and microbially contaminated habitats by a non-wetting and antiadhesive skin surface that is mechanically rather stable. Recapitulating the robust and effectively repellent surface characteristics of springtail skin in engineered materials may offer exciting opportunities for demanding applications, but it requires a detailed understanding of the underlying design principles. Towards this aim and based on our recent analysis of the structural features of springtail skin, we developed a tunable polymer replication process to dissect the contributions of different structural elements and surface chemistry to the omniphobic performance of the cuticle. The Cassie–Wenzel transition at elevated pressures was explored by in situ plastron collapse experiments and by numerical FEM simulations. The results obtained unravel the decisive role of nanoscopic cuticle structures for the protection of springtails against wetting, and explain how the evolved nanotopography enables the production of omniphobic surfaces even from intrinsically hydrophilic polymer materials.

The benefits of synthetic fibrillar dry adhesives for temporary and reversible attachment to hard objects with smooth surfaces have been successfully demonstrated in previous studies. However, surface roughness induces a dramatic reduction in pull-off stresses and necessarily requires revised design concepts. Toward this aim, we introduce cylindrical two-phase single pillars, which are composed of a mechanically stiff stalk and a soft tip layer. Adhesion to smooth and rough substrates is shown to exceed that of conventional pillar structures. The adhesion characteristics can be tuned by varying the thickness of the soft tip layer, the ratio of the Young’s moduli and the curvature of the interface between the two phases. For rough substrates, adhesion values similar to those obtained on smooth substrates were achieved. Our concept of composite pillars overcomes current practical limitations caused by surface roughness and opens up fields of application where roughness is omnipresent.