Structural health monitoring (SHM) is a non-destructive testing method that supports the condition assessment and lifetime estimation of civil infrastructure. Sensor faults may result in the loss of valuable data and erroneous structural condition assessments and lifetime estimations, in the worst case with structural damage remaining undetected. As a result, the concepts of fault diagnosis (FD) have been increasingly adopted by the SHM community. However, most FD concepts for SHM consider only single-fault occurrence, which may oversimplify actual fault occurrences in real-world SHM systems. This paper presents an adaptive FD approach for SHM systems that addresses simultaneous faults occurring in multiple sensors. The adaptive FD approach encompasses fault detection, isolation, and accommodation, and it builds upon analytical redundancy, which uses correlated data from multiple sensors of an SHM system. Specifically, faults are detected using the predictive capabilities of artificial neural network (ANN) models that leverage correlations within sensor data. Upon defining time instances of fault occurrences in the sensor data, faults are isolated by analyzing the moving average of individual sensor data around the time instances. For fault accommodation, the ANN models are adapted by removing faulty sensors and by using sensor data prior to the occurrence of faults to produce virtual outputs that substitute the faulty sensor data. The proposed adaptive FD approach is validated via two tests using sensor data recorded by an SHM system installed on a railway bridge. The results demonstrate that the proposed approach is capable of ensuring the accuracy, reliability, and performance of real-world SHM systems, in which faults in multiple sensors occur simultaneously.

The reliability and consistency of wireless structural health monitoring (SHM) systems can be compromised by sensor faults, leading to miscalibrations, corrupted data, or even data loss. Several research approaches towards fault diagnosis, referred to as ‘analytical redundancy’, have been proposed that analyze the correlations between different sensor outputs. In wireless SHM, most analytical redundancy approaches require centralized data storage on a server for data analysis, while other approaches exploit the on-board computing capabilities of wireless sensor nodes, analyzing the raw sensor data directly on board. However, using raw sensor data poses an operational constraint due to the limited power resources of wireless sensor nodes. In this paper, a new distributed autonomous approach towards sensor fault diagnosis based on processed structural response data is presented. The inherent correlations among Fourier amplitudes of acceleration response data, at peaks corresponding to the eigenfrequencies of the structure, are used for diagnosis of abnormal sensor outputs at a given structural condition. Representing an entirely data-driven analytical redundancy approach that does not require any a priori knowledge of the monitored structure or of the SHM system, artificial neural networks (ANN) are embedded into the sensor nodes enabling cooperative fault diagnosis in a fully decentralized manner. The distributed analytical redundancy approach is implemented into a wireless SHM system and validated in laboratory experiments, demonstrating the ability of wireless sensor nodes to self-diagnose sensor faults accurately and efficiently with minimal data traffic. Besides enabling distributed autonomous fault diagnosis, the embedded ANNs are able to adapt to the actual condition of the structure, thus ensuring accurate and efficient fault diagnosis even in case of structural changes.

With the advancements in information, communication, and sensing technologies, structural health monitoring (SHM) has matured into a substantial pillar of infrastructure maintenance. In particular, wireless sensor networks have gradually been incorporated into SHM, leveraging new opportunities towards reduced installation efforts and enhanced flexibility and scalability, as compared to cable-based SHM systems. However, wireless sensor nodes are installed at fixed locations and need to be employed at high density to reliably monitor large infrastructure, which may cause high installation costs. Furthermore, the limited power autonomy of wireless sensor networks, installed at fixed locations for unattended long-term operation, still represents a significant constraint when deploying stationary wireless sensor nodes for SHM. To resolve the critical constraints stemming from costly high-density deployment and limited power autonomy, a mobile structural health monitoring concept based on legged robots is proposed in the study reported in this paper. The study explores the accuracy and cost-efficiency of deploying legged robots in dense measurement setups for wireless SHM of civil infrastructure, aiming to gain insights into the advantages of mobile wireless sensor nodes in general and of legged robots in particular, in terms of obtaining rich information on the structural condition. As is shown in this paper, the legged robots, as compared to stationary wireless sensor nodes, require a smaller number of nodes to be deployed in civil infrastructure to achieve rich sensor information, entailing more cost-efficient, yet accurate, SHM. In conclusion, this study represents a first step towards autonomous robotic fleets advancing structural health monitoring.

Fault diagnosis (FD), comprising fault detection, isolation, identification and accommodation, enables structural health monitoring (SHM) systems to operate reliably by allowing timely rectification of sensor faults that may cause data corruption or loss. Although sensor fault identification is scarce in FD of SHM systems, recent FD methods have included fault identification assuming one sensor fault at a time. However, real-world SHM systems may include combined faults that simultaneously affect individual sensors. This paper presents a methodology for identifying combined sensor faults occurring simultaneously in individual sensors. To improve the quality of FD and comprehend the causes leading to sensor faults, the identification of combined sensor faults (ICSF) methodology is based on a formal classification of the types of combined sensor faults. Specifically, the ICSF methodology builds upon long short-term memory (LSTM) networks, i.e. a type of recurrent neural networks, used for classifying ‘sequences’, such as sets of acceleration measurements. The ICSF methodology is validated using real-world acceleration measurements from an SHM system installed on a bridge, demonstrating the capability of the LSTM networks in identifying combined sensor faults, thus improving the quality of FD in SHM systems. Future research aims to decentralize the ICSF methodology and to reformulate the classification models in a mathematical form with an explanation interface, using explainable artificial intelligence, for increased transparency.