Oil-water two-phase flow is widespread in petroleum industry processes. The study of oil-water two-phase flow in horizontal pipes and the liquid holdup measurement of oil-water two-phase flow are of great importance for the optimization of the oil production process. This paper presents a novel sensor, i.e., a mini-conductance probe (MCP) for measuring pure-water phase conductivity of oil-water segregated flow in horizontal pipes. The MCP solves the difficult problem of obtaining the pure-water correction for water holdup measurements by using a ring-shaped conductivity water-cut meter (RSCWCM). Firstly, using the finite element method (FEM), the spatial sensitivity field of the MCP is investigated and the optimized MCP geometry structure is determined in terms of the characteristic parameters. Then, the responses of the MCP for the oil-water segregated flow are calculated, and it is found that the MCP has better stability and sensitivity to the variation of water-layer thickness in the condition of high water holdup and low flow velocity. Finally, the static experiments for the oil-water segregated flow were carried out and a novel calibration method for pure-water phase conductivity measurements was presented. The validity of the pure-water phase conductivity measurement with segregated flow in horizontal pipes was verified by experimental results.

In the process of production logging interpretation, a water cut is one of the key factors to obtain the oil phase content in the oil well. In order to measure the water cut of the horizontal oil–water two-phase flow with low yield, the response characteristics of the combined capacitance sensor (CCS) are investigated under different flow patterns. Firstly, the measuring principles of coaxial, cylindrical, and CCS are introduced in detail. Then, according to the different flow pattern conditions of the horizontal oil–water two-phase flow, the response characteristics of the CCS are simulated and analyzed using the finite element method. Additionally, compared with the other two sensors, the advantages of the CCS are verified. Finally, the temperature and pressure calibration experiments are carried out on the CCS. The horizontal oil–water two-phase flow patterns in a low yield liquid level are divided in detail with a high-speed camera. Dynamic experiments are carried out in a horizontal pipe with an inner diameter of 125 mm on the horizontal oil–water two-phase flow experimental equipment. The simulation and experimental results show that the CCS has good response characteristics under different working conditions.