NiTi alloy has a wide range of applications as a biomaterial due to its high ductility, low corrosion rate, and favorable biocompatibility. Although Young’s modulus of NiTi is relatively low, it still needs to be reduced; one of the promising ways is by introducing porous structure. Traditional manufacturing processes, such as casting, can hardly produce complex porous structures. Additive manufacturing (AM) is one of the most advanced manufacturing technologies that can solve impurity issues, and selective laser melting (SLM) is one of the well-known methods. This paper reviews the developments of AM-NiTi with a particular focus on SLM-NiTi utilization in biomedical applications. Correspondingly, this paper aims to describe the three key factors, including powder preparation, processing parameters, and gas atmosphere during the overall process of porous NiTi. The porous structure design is of vital importance, so the unit cell and pore parameters are discussed. The mechanical properties of SLM-NiTi, such as hardness, compressive strength, tensile strength, fatigue behavior, and damping properties and their relationship with design parameters are summarized. In the end, it points out the current challenges. Considering the increasing application of NiTi implants, this review paper may open new frontiers for advanced and modern designs.

The effect of low-temperature pre-deformation on the microstructural evolution of a Zr–Sn–Nb–Fe–Cu–O alloy was investigated by optical metallography, scanning electron microscope, transmission electron microscope, and electron backscattering diffraction (EBSD). It is found that a reasonably homogeneous and fine equiaxed grain structure with uniformly distributed second-phase particles (SPPs) can be obtained in 40% pre-deformed samples (Group A) but not in directly hot-rolled ones (Group B) after hot rolling. The initial SPPs diameter in Group A is also reduced. Noticeable differences in microstructural evolutions including the distribution and size of SPPs, grain size of matrix, and texture are observed between both groups. Reasons for such discrepancies are attributed to the defects (such as dislocations and interfaces) introduced during the pre-deformation and more preferred precipitation sites formed in Group A. The aging after the pre-deformation results in new slip systems activated during hot rolling, leading to more thorough refinement of grains. In addition, the growth of SPPs is interpreted by the Lifshitz–Slyozov–Wagner model.

The in-situ studies of the corrosion product film on nickel-aluminum bronze are significant for explaining the mechanism of its corrosion resistance. In this paper, the corrosion behavior of nickel-aluminum bronze and the formation process of the protective film in 3.5 wt % NaCl solution are systematically investigated. The results of scanning electron microscope analysis and electrochemical tests indicate that the corrosion resistance of nickel-aluminum bronze is improved due to the formation of the corrosion product film. The change of local electrochemical property on the corrosion product film during the immersion time is evaluated via in-situ scanning vibrating electrode technique, and it reveals the evolution rules of ionic flux in real time. The formation process of the protective film on different phases in nickel-aluminum bronze is observed directly by in-situ atomic force microscopy as height change measurements. The α phases at different locations present different corrosion behaviors, and the lamellar α phase within the α + κ_III eutectoid structure gets more serious corrosion attack. The κ phases establish a stable and dense protective film in short time, preventing the corrosion attack effectively. The β′ phase, however, suffers the most serious corrosion damage until a protective film is formed after 150 min of immersion.

NiTi wires were brazed together via eutectic reaction between NiTi and Nb powder deposited at the wire contact region. Phase transformation and deformation behavior of the NiTi-Nb eutectic microstructure were investigated using transmission electron microscopy (TEM) and cyclic loading-unloading tests. Results show that R phase and B19′ martensite transformation are induced by plastic deformation. R phase transformation, which significantly contributes to superelasticity, preferentially occurs at the interfaces between NiTi and eutectic region. Round-shaped Nb-rich phase with rod-like and lamellar-type eutectics are observed in eutectic regions. These phases appear to affect the deformation behavior of the brazed NiTi-Nb region via five distinct stages in stress-strain curves: (I) R phase reorientation, (II) R phase transformation from parent phase, (III) elastic deformation of reoriented martensite accompanied by the plastic deformation of Nb-rich phase and lamellar NiTi-Nb eutectic, (IV) B19′ martensitic transformation and (V) plastic deformation of the specimen.