This literature review gives an overview of the lithium industry, including the lithium market, global resources, and processes of lithium compounds production. It focuses on the production of lithium compounds from spodumene minerals. Spodumene is one of the most critical minerals nowadays, due to its high lithium content and high rate of extraction. Lithium is one of the most sought-after metals, due to the ever-growing demand for lithium-ion batteries (LiBs). The data on lithium extraction from minerals is scattered through years of patents, journal articles, and proceedings; hence, requiring an in-depth review, including the comprehension of the spodumene phase system, the phase conversion processes, and the lithium extraction processes.

For several decades, the metallurgical industry and the research community worldwide have been challenged to develop energy-efficient and low-cost titanium production processes. The expensive and energy-consuming Kroll process produces titanium metal commercially, which is highly matured and optimized. Titanium’s strong affinity for oxygen implies that conventional Ti metal production processes are energy-intensive. Over the past several decades, research and development have been focusing on new processes to replace the Kroll process. Two fundamental groups are categorized for these methods: thermochemical and electrochemical. This literature review gives an insight into the titanium industry, including the titanium resources and processes of production. It focuses on ilmenite as a major source of titanium and some effective methods for producing titanium through extractive metallurgy processes and presents a critical view of the opportunities and challenges.

The production of high quality single-walled carbon nanotubes (SWCNTs) on a bulk scale has been an issue of considerable interest. Recently, it has been demonstrated that high quality SWCNTs can be continuously synthesized on large scale by using induction thermal plasma technology. In this process, the high energy density of the thermal plasma is employed to generate dense vapor-phase precursors for the synthesis of SWCNTs. With the current reactor system, a carbon soot product which contains approximately 40 wt% of SWCNTs can be continuously synthesized at the high production rate of ∼100 g/h. In this article, our recent research efforts to achieve major advances in this technology are presented. Firstly, the processing parameters involved are examined systematically in order to evaluate their individual influences on the SWCNT synthesis. Based on these results, the appropriate operating conditions of the induction thermal plasma process for an effective synthesis of SWCNTs are discussed. A characterization study has also been performed on the SWCNTs produced under the optimum processing conditions. Finally, a mathematical model of the process currently under development is described. The model will help us to better understand the synthesis of SWCNTs in the induction plasma process.

Heat-treatment of spodumene concentrate at 1323 K (1050 °C) for 30 min in a rotary kiln yielded a successful decrepitation. Particle size decreased from 2 cm to less than 425 µm for 80% of the initial mass. X-ray analysis of both fractions did not reveal the presence of α-spodumene or γ-spodumene. The coarse fraction was ground to less than 425 µm with minimal mechanical energy and mixed with the finer fraction to perform lithium extraction. The lithium extraction efficiency reached 98 wt% without the need for flotation. Some aspects of the thermodynamic behavior of the spodumene system were assessed. Results show that metastable γ-spodumene may hinder the formation of β-spodumene at lower heat treatment temperatures. Some heat-treated samples presented non-negligible γ-spodumene content and lithium extraction efficiency decreases as the γ content increases. Finally, the assumed irreversibility of the transformations was studied by analyzing heat-treated samples following long controlled-storage periods. The results show that concentrate composition is not static over the studied time. This suggests that the β formation is not as irreversible as claimed. It is recommended to avoid long periods between heat-treatment and extraction to avoid the slow conversion of β-spodumene to other allotropes, which are less susceptible to lithium extraction.