With a long sand-packed core with multiple sample points, a laboratory surfactant-polymer flooding experiment was performed to study the emulsification mechanism, chemical migration mechanism, and the chromatographic separation of surfactant-polymer flooding system. After water flooding, the surfactant-polymer flooding with an emulsified system enhances oil recovery by 17.88%. The water cut of produced fluid began to decrease at the injection of 0.4 pore volume (PV) surfactant-polymer slug and got the minimum at 1.2 PV. During the surfactant-polymer flooding process, the loss of polymer is smaller than that of surfactant, the dimensionless breakthrough time of polymer is 1.092 while that of surfactant is 1.308, and the dimensionless equal concentration distance of the chemical is 0.65. During surfactant-polymer flooding, the concentration of surfactant controls the formation of the emulsion. From 50 cm to 600 cm, as the migration distance increases, the concentration of surfactant decreases, and the emulsification strength and duration decrease gradually. With the formation of emulsion, the viscosity of the emulsion is relatively stable, which is beneficial to enhanced oil recovery. With the shear of reservoirs and migration of surfactant-polymer slug, the emulsion is formed to improve the swept volume and sweep efficiency and enhance oil recovery.
1 January 2022 in Journal of Petroleum Science and Engineering
Elemental arsenic (As) is essential for diverse industrial applications. Most elemental As in China is produced by reducing gaseous arsenic trioxide (As2O3) with carbonaceous materials in steel reactors. This study aimed to extend the reactor lifespan through corrosion experiments and analysis. In this study, corroded regions of steel reactors were inspected after each production batch, and the corrosion process was examined. X-ray diffraction (XRD) was used to identify the major corrosion products, X-ray fluorescence (XRF) was used to measure the composition of corroded area, scanning electron microscopy (SEM) and energy-dispersive spectroscopy (EDS) were used to inspect the features and elemental distributions of the corroded steel-plate cross-sections. The results revealed that the steel wall near the charcoal zone exhibited the highest corrosion rate. Tin (Sn), selenium (Se), and antimony (Sb) did not promote the corrosion process, whereas carbon (C) accelerated it by forming an Fe–As–C system at the grain boundaries of the steel matrix, characterized by a low melting temperature. The important source of C responsible for initiating corrosion was solid-state C particles originating from reused materials from previous batches. Additionally, owing to the high processing temperature, oxygen (O) was transferred to the inner side of the steel wall before the dramatical corrosion of the matrix by elemental As and C. Results of this study provide references to increase the lifespan of steel reactors for elemental As production.