Laser-generated ultrasound is a modern non-destructive testing technique. It has been investigated over recent years as an alternative to classical ultrasonic methods, mainly in industrial maintenance and quality control procedures. In this study, the detection and reconstruction of internal defects in a metallic sample is performed by means of a time-frequency analysis of ultrasonic waves generated by a laser-induced thermal mechanism. In the proposed methodology, we used wavelet transform due to its multi-resolution time frequency characteristics. In order to isolate and estimate the corresponding time of flight of eventual ultrasonic echoes related to internal defects, a density-based spatial clustering was applied to the resulting time frequency maps. Using the laser scan beam’s position, the ultrasonic transducer’s location and the echoes’ arrival times were determined, the estimation of the defect’s position was carried out afterwards. Finally, clustering algorithms were applied to the resulting geometric solutions from the set of the laser scan points which was proposed to obtain a two-dimensional projection of the defect outline over the scan plane. The study demonstrates that the proposed method of wavelet transform ultrasonic imaging can be effectively applied to detect and size internal defects without any reference information, which represents a valuable outcome for various applications in the industry.

Nondestructive testing of metallic objects that may contain embedded defects of different sizes is an important application in many industrial branches for quality control. Most of these techniques allow defect detection and its approximate localization, but few methods give enough information for its 3D reconstruction. Here we present a hybrid laser–transducer system that combines remote, laser-generated ultrasound excitation and noncontact ultrasonic transducer detection. This fully noncontact method allows access to scan areas on different object’s faces and defect details from different angles/perspectives. This hybrid system can analyze the object’s volume data and allows a 3D reconstruction image of the embedded defects. As a novelty for signal processing improvement, we use a 2D apodization window filtering technique, applied along with the synthetic aperture focusing algorithm, to remove the undesired effects due to side lobes and wide-angle reflections of propagating ultrasound waves, thus enhancing the resulting 3D image of the defect. Finally, we provide both qualitative and quantitative volumetric results that yield valuable information about defect location and size.

In this work, we numerically investigate the diffraction management of longitudinal elastic waves propagating in a two-dimensional metallic phononic crystal. We demonstrate that this structure acts as an “ultrasonic lens”, providing self-collimation or focusing effect at a certain distance from the crystal output. We implement this directional propagation in the design of a coupling device capable to control the directivity or focusing of ultrasonic waves propagation inside a target object. These effects are robust over a broad frequency band and are preserved in the propagation through a coupling gel between the “ultrasonic lens” and the solid target. These results may find interesting industrial and medical applications, where the localization of the ultrasonic waves may be required at certain positions embedded in the object under study. An application example for non-destructive testing with improved results, after using the ultrasonic lens, is discussed as a proof of concept for the novelty and applicability of our numerical simulation study.

Aligned with current research efforts and industrial applications on nondestructive testing, in this work, a hybrid system combining remotely induced laser ultrasonics with conventional transducer detection is studied for defects detection in metallic parts. The processing of the induced acoustic emission waves is proposed to be approached by means of a high-resolution volumetric signal processing procedure based on the synthetic aperture focusing technique for the benefit of the final 2D visualization of the defects. The advantages of the hybrid non-destructive testing approach and the performance of the processing technique are experimentally validated.

Non-destructive testing of metallic objects that may contain embedded defects of different sizes is an important application in many industrial branches for quality control. Most of these techniques allow defect detection and its approximate localization, but very few give enough information for its 3D reconstruction. Here we present a hybrid laser – transducer system that combines remote laser-generated ultrasound excitation and non-contact ultrasonic transducer detection. This fully non-contact method gives access to separating scan areas on different object’s faces and defect details from different angles/perspectives can be analysed. This hybrid system can analyse the whole object’s volume data and allow a 3D reconstruction image of the embedded defects. As a novelty for the signal processing improvement, we use a 2D apodization window filtering technique, applied along with the synthetic aperture focusing algorithm in order to remove the undesired effects of side lobes and wide-angle reflections of propagating ultrasound waves, thus, enhancing the resulting 3D image of the defect. We provide both qualitative and quantitative volumetric results with high accuracy and resolution compared with conventional techniques.