Two different methods of rapid manufacturing—electron beam additive manufacturing (EBAM) and laser-engineered net shaping (LENS)—were used in order to fabricate NiTi elements. Microstructure and martensitic transformation temperatures of initial materials in the form of wire or spherical powder were established. The samples fabricated using LENS technique showed martensitic transformation temperature (MTT) at − 26 °C (represented by maximum martensite peak maximum in DSC) which was lower in comparison with raw powder. In the case of samples fabricated using EBAM, the MMT reached − 19 °C. The peaks of martensite and reverse transformations were diffuse due to differences in grain size and composition across the sample. Aging at 500 °C for 2 h caused not only separation of R-phase during cooling of both samples, but also formation of sharper and higher transformation peaks as well as shift of MTT to higher temperatures. Microstructural investigation showed columnar grains, near the interface of deposited element and base plate, growing perpendicular to the plate surface. The grains showed axial fiber texture along the growth direction. STEM micrographs revealed the presence of elongated particles enriched in Ti. Formation of Ti-rich particles during the process led to the depletion of Ti in the matrix and contributed to increase in MTT in comparison with initial NiTi powder. LENS-deposited sample additionally contained higher dislocation density in the austenite. Compression stress/strain curves of EBAM-deposited sample revealed deformation of martensite only, while the LENS-deposited one showed almost complete superelastic effect in compression mode up to 3%.

The effect of using two different deposition systems on the microstructure and mechanical properties was studied in this paper. For this purpose, laser-engineered net shaping (LENS) and high-power CO₂ laser deposition processes were applied to fabricate Inconel 625 samples. The microstructure of the Inconel 625 produced by both additive techniques was characterized using light microscopy (LM), scanning electron microscopy (SEM), electron backscatter diffraction (EBSD), and transmission electron microscopy (TEM). The mechanical properties were characterized by tensile tests and microhardness measurements. High-power laser application resulted in a strong build texture, while, at low powers, the {011} Goss component increased. Both types of deposited materials showed dendritic microstructures with Ti-, Mo-, and Nb-rich zones at the cell boundaries, where numerous precipitates (Nb₂C, NbC, titanium carbides, Nb₃Ni, and NbNiCr) were also observed. It was also noted that both variants were characterized by the same slope with a proportional length, but the Inconel 625 fabricated via LENS showed a higher average yield strength (YS; 524 MPa vs. 472 MPa) and ultimate tensile strength (UTS; 944 MPa vs. 868 MPa) and lower elongation (35% vs. 42%) than samples obtained with the high-power CO₂ laser deposition process.