This paper presents the study on the properties of high-ductility fiber reinforced concrete made with desert sand from China’s Mu Us desert. The workability and uniaxial tensile/compression properties of undisturbed desert sand-based fiber reinforced concrete (DS-FRC) with the change of water-to-binder ratio (W/B), sand-to-binder ratio (S/B) and desert sand replacement rate (DSRR) were experimentally investigated. Experimental results reveal that the appropriate W/B and desert sand content are conducive to the workability development of DS-FRC. The uniaxial tension/compression properties of DS-FRC are mainly affected by the W/B. Especially, the highest uniaxial tensile/compression stresses and corresponding strains are obtained at the W/B of 0.29. The S/B has similar effects on the uniaxial tensile/compression properties, and an S/B of 0.36 is the optimal ratio. In terms of the DSRR, it shows less effect on the uniaxial tensile/compression properties, even for the DSRR of 100%. The results of the tests indicate that undisturbed desert sand can be used as silica sand in high-ductility fiber reinforced concrete.

Engineered Cementitious Composites are a type of advanced building materials, which have excellent ductility and can significantly enhance structural resistance. However, the expensive material cost of ECC limits its engineering applications. This study investigated the potential of replacing commonly used silica (river) sand and imported PVA fibers with the local desert sand and PVA fibers, aiming at reducing the preparation cost of ECC and improving its economic benefits and sustainability. The mixture proportion was first optimized to obtain favorable strength and ductile enhancement, using a combination of single-factor test and theoretical calculation which mentioned the slurry coating thickness of fibers and desert sand. The potential of desert sand in preparing ECC was experimentally evaluated by comparing the uniaxial tension (compression) properties and microstructures of desert sand-based ECC (DS-ECC) and those of ordinary ECC. The results indicate that optimized DS-ECC can achieve satisfactory performance even when 100% fine aggregates are replaced by desert sand. It has comparable uniaxial tensile (compression) strengths to ordinary ECC but a significantly improved tensile ductility, with the ultimate tensile strain of about 5–8% and 3% at 7d and 28d curing ages, respectively. Meanwhile, the utilization of desert sand and local PVA fibers alone in ECC can substantially deliver a reduction of about 20–30% in material cost and an improvement in environmental impact.

Economical desert sand engineered cementitious composites (DS-ECCs) using a mixture of cement, fly ash, local desert sand, water, low-cost PVA fibers, and chemical additives were developed, aiming for a further enhancement in ductility and toughness. The mechanical behavior of DS-ECCs for two sand samples (from Mu Us and Tengger deserts, China) was determined using uniaxial tension/compression tests and three-/four-point bending tests. The results showed that desert sand-based ECCs with the designed mix ratios had better mechanical properties than the river sand-based ones. Compared with the river sand-based ECCs at 28 and 56 day, the DS-ECCs presented superior ultimate tensile and comparable compression strengths. The excellent ductility was characterized by ultimate tensile and compression strains of 3–7% and over 1%, respectively. Meanwhile, the DS-ECCs showed improved flexural properties with outstanding fracture and bending strengths (4–9 kN and 21–30 kN) and toughness. The findings of this study will further strengthen the mechanical performance of DS-ECCs and broaden their engineering applicability.

At present, the exploitation of river sand is forbidden because of the harm to the environment. The production processes of microsilica sand are complicated and the cost is high. The excellent availability of desert sand provides a practical solution for using it as the aggregate, this research used high-volume fly ash, steel fiber, PVA fiber and some or all of the Mu Us desert sand to replace the river sand to prepare the Desert-Sand-based steel-PVA hybrid Fiber Reinforced ECC (H-DSECC) that meets the performance requirements. Through the single factor test, the steel fiber replacement rate and the desert sand replacement rate were taken as the main factors, and the mechanical properties of H-DSECC were initially explored. The results show that the high steel fiber replacement rate or high desert sand replacement rate is not conducive to the realization of strain-hardening. An H-DSECC mixture containing 40% desert sand with W/B ratio of 0.29 has delivered the best properties with the tensile strain capacity of 1.467%, the tensile strength is 7.5 MPa and the cylinder compressive strength is 41.03 MPa at 28 days. Based on the measured stress-strain curves, the uniaxial tension/compression stress-strain curve equations are proposed.

Desulfurized manganese residue (DMR) is an industrial solid residue produced by high-temperature and high-pressure desulfurization calcination of electrolytic manganese residue (EMR). DMR not only occupies land resources but also easily causes heavy metal pollution in soil, surface water, and groundwater. Therefore, it is necessary to treat the DMR safely and effectively so that it can be used as a resource. In this paper, Ordinary Portland cement (P.O 42.5) was used as a curing agent to treat DMR harmlessly. The effects of cement content and DMR particle size on flexural strength, compressive strength, and leaching toxicity of a cement-DMR solidified body were studied. The phase composition and microscopic morphology of the solidified body were analyzed by XRD, SEM, and EDS, and the mechanism of cement-DMR solidification was discussed. The results show that the flexural strength and compressive strength of a cement-DMR solidified body can be significantly improved by increasing the cement content to 80 mesh particle size. When the cement content is 30%, the DMR particle size has a great influence on the strength of the solidified body. When the DMR particle size is 4 mesh, the DMR particles will form stress concentration points in the solidified body and reduce its strength. In the DMR leaching solution, the leaching concentration of Mn is 2.8 mg/L, and the solidification rate of Mn in the cement-DMR solidified body with 10% cement content can reach 99.8%. The results of XRD, SEM, and EDS showed that quartz (SiO₂) and gypsum dihydrate (CaSO₄·2H₂O) were the main phases in the raw slag. Quartz and gypsum dihydrate could form ettringite (AFt) in the alkaline environment provided by cement. Mn was finally solidified by MnO₂, and Mn could be solidified in C-S-H gel by isomorphic replacement.