Supercritical once-through utility boilers are increasingly common in flexible operations in China. In this study, the tube temperature changes at a vertical water-cooled wall are analyzed during a fluctuating flexible operation. There are considerable differences in the temperatures of the parallel tubes at the minimum load, and the resulting thermal stress distributions at a front water-cooled wall are established using structural calculation software ANSYS 17.1, USA. A wide thermal stress distribution occurs among the parallel tubes, and the local cyclic stress amplitudes under flexible operation are higher than those under cold, warm, hot, or load-following operations. Because of the water wall expansion structure at the furnace, the higher tube temperature areas suffer from compressive stress, while the lower tube temperature areas suffer from tensile stress. During flexible operation, combustion uniformity and a two-phase flow distribution can improve the safety of vertical water-cooled wall operation. The minimum load of the utility boiler should be set as a limitation, and the tube temperature is an important parameter affecting the thermal and cyclic stresses.

A solar‐aided coal‐fired power generation (SAPG) system is a new type of power generation system in the field of solar thermal power generation. However, the instability of solar radiation will cause fluctuations in steam temperature, which is unfavorable for the operation of boilers and steam turbines. Based on a 600 MW subcritical coal‐fired power generation unit, TRNSYS software is applied to establish a transient simulation model of SAPG in this paper. A dynamic feedforward control system for steam temperature is set up. Some essential parameters, such as the fuel consumption rate, solar‐heated steam extraction rate, water spraying flow rate, and flue gas damper opening, are under the control of direct normal irradiance (DNI). Then, the dynamic characteristics of SAPG are analyzed using typical weather data. The simulation results show that under the fuel‐saving mode, when solar irradiation changes, the SAPG system achieves a coal reduction of 4.9% by using the steam temperature control system with DNI feedforward control, and the main steam temperature fluctuation is less than 5°C with the reheat steam temperature reduced within a reasonable range. The power generation fluctuation is less than 10 MW, and the solar‐to‐electricity efficiency reaches 22.5%. Some parameters on both the flue gas side and the water/steam side in the utility boiler are simulated to demonstrate the effectiveness of DNI control.

New type of two-stage solar power tower cavity-receiver is designed and a calculating procedure of radiation, convection and flow under the Gaussian heat flux is established so as to determine the piping layout and geometries in the receiver I and II and the heat flux distribution in different positions is obtained. Then the main thermal performance on water/steam temperature, steam quality, wall temperature along the typical tubes and pressure drop are specified according to the heat transfer and flow characteristics of two-phase flow. Meanwhile, a series of systematic design process is promoted and analysis on thermal performance of the two receivers is conducted. Results show that this type of two-stage cavity-receivers can minimize the size and reduce the mean temperature of receiver I while raise the average heat flux, thus increase the thermal efficiency of the two receivers; besides, the multiple serpentine tubes from header can make a more uniform distribution of the outlet parameters, preventing wall overheated.

An experimental investigation is performed on side wall deformation at the pendant convective pass (PCP) in a 300 MW and a 600 MW utility boiler. The temperature distributions are measured on the side wall areas of the water-cooled wall, the PCP and the horizontal convective pass (HCP) in the two utility boilers. These experiments show that there are great temperature differences in the side wall areas during the startup process in both utility boilers. These temperature differences can reach 80∼150 °C with the side wall temperature in the PCP area higher than those in the water-cooled wall and the HCP. The highest temperature in the PCP is close to the flue gas side temperature at the same position in the horizontal flue gas pass. Thermal stress analyses are conducted in the side wall areas in the water-cooled wall, the PCP and the HCP with the software ANSYS. The results show that, at great temperature differences, the PCP side wall undergoes negative thermal stresses that exceed the yield strength causing deformation in the PCP side wall.