This paper presents the results of laboratory investigations into the deformation of coal fouled ballast stabilized with geogrid at various degrees of fouling. A novel track process simulation apparatus was used to simulate realistic rail track conditions subjected to cyclic loading, and the void contamination index (VCI) was used to evaluate the level of ballast fouling. The experimental results show that coal fines act as a lubricant, causing grains of ballast to displace and rotate, and as a result, accelerate its deformation. However, coal fines also reduce ballast breakage because of a cushioning effect, that is, by reducing interparticle attrition. The inclusion of geogrid at the interface between the layer of ballast and subballast provides additional internal confinement and particle interlocking via geogrid apertures, which reduces deformation. A threshold value of VCI=40% is proposed to assist practitioners for conducting track maintenance. If the level of fouling exceeds this threshold,...

Railway industries are placing greater emphasis on implementing fast and heavy haul corridors for bulk freight and commuter transport in order to deliver more efficient and cost-effective services. However, increasing dynamic stresses from the passage of trains progressively degrades and fouls the primary load-bearing ballast layer, which inevitably leads to excessive settlement and instability, damage to track elements, and more frequent maintenance. Ballasted tracks are subjected to even greater stresses and faster deterioration in sections where a reduced ballast thickness is used (e.g., bridge decks) or at locations where heavier concrete sleepers are used instead of lightweight timber sleepers. The inclusion of under sleeper pads (USPs) at the base of a concrete sleeper is one measure used to minimize dynamic stresses and subsequent track deterioration. In this study, cyclic loads from fast and heavy haul trains were simulated using a large-scale process simulation prismoidal triaxial apparatus (PSPTA) to investigate the performance of ballast improved by USPs. The laboratory results indicate that the inclusion of an elastic element at the harder interface of the concrete sleeper–ballast reduces the stresses transmitted to the ballast and the underlying layers and minimizes the amount of deformation and degradation of the ballast. A three-dimensional finite-element model was used to predict the behavior of ballast, and the influence of USPs on the stress–strain responses of ballast generally agree with the experimental findings.