Char is a low-value byproduct of biomass gasification and pyrolysis with many potential applications, such as soil amendment and the synthesis of activated carbon and carbon-based catalysts. Considering these high-value applications, char could provide economic benefits to a biorefinery utilizing gasification or pyrolysis technologies. However, the properties of char depend heavily on biomass feedstock, gasifier design and operating conditions. This paper reports the effects of biomass type (switchgrass, sorghum straw and red cedar) and equivalence ratio (0.20, 0.25 and 0.28), i.e., the ratio of air supply relative to the air that is required for stoichiometric combustion of biomass, on the physiochemical properties of char derived from gasification. Results show that the Brunauer-Emmett-Teller (BET) surface areas of most of the char were 1–10 m²/g and increased as the equivalence ratio increased. Char moisture and fixed carbon contents decreased while ash content increased as equivalence ratio increased. The corresponding Fourier Transform Infrared spectra showed that the surface functional groups of char differed between biomass types but remained similar with change in equivalence ratio.

Sorghum is a major cereal crop in the USA. However, sorghum has been underutilized as a renewable feedstock for bioenergy. The goal of this research was to improve the bioconversion efficiency for biofuels and biobased products from processed sorghum. The main focus was to understand the relationship among “genetics–structure–function–conversion” and the key factors impacting ethanol production, as well as to develop an energy life cycle analysis model (ELCAM) to quantify and prioritize the saving potential from factors identified in this research. Genetic lines with extremely high and low ethanol fermentation efficiency and some specific attributes that may be manipulated to improve the bioconversion rate of sorghum were identified. In general, ethanol yield increased as starch content increased. However, no linear relationship between starch content and fermentation efficiency was found. Key factors affecting the ethanol fermentation efficiency of sorghum include protein digestibility, level of extractable proteins, protein and starch interaction, mash viscosity, amount of phenolic compounds, ratio of amylose to amylopectin, and formation of amylose-lipid complexes in the mash. A platform ELCAM with a base case showed a positive net energy value (NEV) = 25,500 Btu/gal EtOH. ELCAM cases were used to identify factors that most impact sorghum use. For example, a yield increase of 40 bu/ac resulted in NEV increasing from 7 million to 12 million Btu/ac. An 8% increase in starch provided an incremental 1.2 million Btu/ac.