We have studied here the evolution of inclusions in ladle furnace (LF), Ruhrstahl & Heraeus furnace (RH), and simulated welded samples during Ti-Mg oxide metallurgy treatment and the mechanical properties of the heat-affected zone (HAZ) after high heat input welding. The study indicated that inclusions in an LF furnace station are silicomanganate and MnS of size range ~0.8–1.0 μm. After Mg addition, fine Ti-Ca-Mg-O-MnS complex oxides were obtained, which were conducive to the nucleation of acicular ferrite (AF). The corresponding microstructure changed from ferrite side plate (FSP) and polygonal ferrite (PF) to AF, PF, and grain boundary ferrite (GBF). After a simulated welding thermal cycle of 200 kJ/cm, disordered arrangements of acicular ferrite plates, fine size cleavage facets, small inclusions, and dimples all promoted high impact toughness.

Transformation behaviors and mechanical properties under thermomechanical treatment conditions of Ti–Ca deoxidized low carbon steel were studied in comparison to Al–Ca treated steel. A thermomechanical simulation and a hot rolling experiment were carried out. Inclusions and microstructures were characterized, and the transformation mechanism was analyzed. The results indicated that typical inclusions in Ti–Ca deoxidized steel were TiO_x-MnS-Al₂O₃-CaO, TiO_x-MnO-Al₂O₃-CaO, and TiO_x-MnS, which were effective for acicular ferrite (AF) nucleation. Acicular ferrite formation temperature decreased with an increase in cooling rate. A fine AF dominant microstructure was formed under a high driving force for the transformation from austenite to ferrite at lower temperatures. A high deformation of 43–65% discouraged the formation of acicular ferrite because of the increase in austenite grain boundaries serving as nucleation sites. The fraction of high-angled grain boundaries that acted as obstacles to cleavage cracks was the highest in the sample cooled at 5 °C/s because of full AF structure formation. The hardness increased significantly as the cooling rate increased from 2 to 15 °C/s, whereas it decreased under the condition of deformation because of the formation of (quasi-)polygonal ferrite. By applying accelerated water cooling, the mechanical properties, particularly impact toughness, were significantly improved as a result of fine AF microstructure formation.

Inclusion-induced acicular ferrite (AF) nucleation has been used for microstructure refinement in steel. Austenitization conditions have a significant influence on AF nucleation ability. In this paper, the effects of austenitization temperature and holding time on the transformation behaviors of low carbon steel containing Ti–Ca oxide particles were studied. A thermal treatment experiment, high temperature in situ observation, and calculation of Mn diffusion were carried out. The results indicate that small austenite grain size under low austenitizing temperature promoted grain boundary reaction products. With an increase in austenitizing temperature, the nucleation sites transferred to intragranular particles and AF transformation was improved. The inclusion particles in the Ti–Ca deoxidized steel were featured by an oxide core rich in Ti and a lesser amount of Ca and with MnS precipitation on the local surface, which showed a strong ability to promote AF nucleation. At a low austenitizing temperature, Mn diffusion was limited and the development of Mn-depleted zones (MDZs) around inclusions was not sufficient. The higher diffusion capacity of Mn at a high austenitizing temperature promoted the formation of MDZs to a larger degree and increased the AF nucleation ability. Boron segregation at large-sized austenite grain boundaries played an important role in AF transformation. Austenite grain size, Mn-depleted zone development, and boron segregation at grain boundaries were the decisive factors influencing the transformation behaviors under different austenitization conditions for the test steel.