Superalloys display a strong tendency toward chemical segregation during solidification. Therefore, it is of great importance to develop appropriate techniques for the melting and casting of superalloys. Elements partitioning between the γ and γ′ phases in single crystal superalloys have been investigated by several authors using electron probe microanalysis (Hemmersmeier and Feller-Kniepmeier Mater Sci Eng A 248:87-97, 1998; Kearsey et al. Intermetallics 12:903-910, 2004; Kearsey et al. Superalloys 2004, pp 801-810, 2004; D’Souza et al. Mater Sci Eng A 490:258-265, 2008). We examined the effect of the particular stages of standard heat treatment (solution treatment and ageing) applied to CMSX-4 single crystal superalloy on chemical segregation that occurs between dendrites and interdendritic areas. Dendritic structures were observed using a scanning electron microscope. Analyses of the chemical composition were performed using energy dispersive x-ray spectroscopy. The obtained qualitative and quantitative results for the concentrations of elements enabled us to confirm the dendritic segregation in as-cast CMSX-4 superalloy. The concentrations of some refractory elements (tungsten, rhenium) were much greater in dendrites than in interdendritic areas. However, these differences in chemical composition gradually decreased during heat treatment. The results obtained in this study warrant further examination of the diffusion processes of elements during heat treatment of the investigated superalloy, and of the kinetics of diffusion.

The primary objective was to test a usefulness of the specific fixed-effect model for the analysis of quantitative relationships gathered from the image analysis of the material microstructures. The dataset was obtained from the investigation of turbine blades made from superalloy IN713C. The analysis based on the general linear model resulted in informative plots revealing mutual relationships between secondary dendrite arm spacing and the mean plane section area of carbides in the material. Directions for further research also were obtained.

Electro-spark deposition (ESD) and laser beam machining (LBM) are the technologies using the concentrated energy flux. This paper deals with the issue of the impact of laser modification on the morphology and mechanical properties of carbide/copper coatings produced by electro-spark treatment. The coatings were applied to C45 carbon steel samples using the EIL-8A device. The following three types of electrodes made using the powder metallurgy (PM) hot pressing technique, from copper and tungsten carbide powders of different percentage compositions, were used for the coatings: 25% WC and 75% Cu; 50% WC and 50% Cu; and 75% WC and 25% Cu. Laser modification of the surface layers was performed with an Nd:YAG laser. The research focused on the analysis of the morphology of coatings applied by electro-spark technology before and after laser processing. The analysis of the morphology of electro-spark coatings revealed that the coatings had microcracks and pores. The laser beam machining of ESD coatings led to the homogenization of chemical composition, fragmentation of the structure, and elimination of microcracks. In addition, measurements of porosity, microhardness, adhesion, and analysis of XRD phase composition of the electro-spark coatings were performed. Laser processing proved to have a positive effect on improving the adhesion of coatings and reducing their porosity. This paper also presents a simulation model of heat transfer processes for the case of laser radiation impact on a WC-Cu coating. The developed numerical model, describing the influence of laser treatment on the distribution of temperature fields in the heated material (at a given depth) is of significant importance in the development of treatment technologies. Laser-modified ESD coatings perform anti-wear and protective functions, which enable their potential application in means of transport such as rolling stock.