Methanation of coal- or biomass-derived carbon oxides for production of synthetic natural gas (SNG) is gaining considerable interest due to energy issues and the opportunity of reducing greenhouse gases by carbon dioxide conversion. The key component of the methanation process is the catalyst design. Ideally, the catalyst should show high activity at low temperatures (200–300 °C) and high stability at high temperatures (600–700 °C). In the past decades, various methanation catalysts have been investigated, among which transition metals including Ni, Fe, Co, Ru, Mo, etc. dispersed on metal oxide supports such as Al₂O₃, SiO₂, TiO₂, ZrO₂, CeO₂ etc. have received great attention due to their relatively high catalytic activity and selectivity. Furthermore, over the past few years, great efforts have been made both in methanation catalysts development and reaction mechanism investigation. Here we provide a comprehensive review to these most advancements, covering the reaction thermodynamics, mechanism and kinetics, the effects of catalyst active components, supports, promoters and preparation methods, hoping to outline the pathways for the future methanation catalysts design and development for SNG production.

Developing high-performance Pt-based catalysts with low Pt loading is crucial but challenging for CO oxidation at temperatures below 100 °C. Herein, we report a Pt-based catalyst with only a 0.15 wt% Pt loading, which consists of Pt–Ti intermetallic single-atom alloy (ISAA) and Pt nanoparticles (NP) co-supported on a defective TiO₂ support, achieving a record high turnover frequency of 11.59 s^–1 at 80 °C and complete conversion of CO at 120 °C. This is because the coexistence of Pt–Ti ISAA and Pt NP significantly alleviates the competitive adsorption of CO and O₂, enhancing the activation of O₂. Furthermore, Pt single atom sites are stabilized by Pt–Ti ISAA, resulting in distortion of the TiO₂ lattice within Pt–Ti ISAA. This distortion activates the neighboring surface lattice oxygen, allowing for the simultaneous occurrence of the Mars-van Krevelen and Langmuir–Hinshelwood reaction paths at low temperatures.