For the development of tight oil reservoirs, hydraulic fracturing employing variable fluid viscosity and proppant density is essential for addressing the problems of uneven placement of proppants in fractures and low propping efficiency. However, the influence mechanisms of fracturing fluid viscosity and proppant density on proppant transport in fractures remain unclear. Based on computational fluid dynamics (CFD) and the discrete element method (DEM), a proppant transport model with fluid–particle two-phase coupling is established in this study. In addition, a novel large-scale visual fracture simulation device was developed to realize the online visual monitoring of proppant transport, and a proppant transport experiment under the condition of variable viscosity fracturing fluid and proppant density was conducted. By comparing the experimental results and the numerical simulation results, the accuracy of the proppant transport numerical model was verified. Subsequently, through a proppant transport numerical simulation, the effects of fracturing fluid viscosity and proppant density on proppant transport were analyzed. The results show that as the viscosity of the fracturing fluid increases, the length of the “no proppant zone” at the front end of the fracture increases, and proppant particles can be transported further. When alternately injecting fracturing fluids of different viscosities, the viscosity ratio of the fracturing fluids should be adjusted between 2 and 5 to form optimal proppant placement. During the process of variable proppant density fracturing, when high-density proppant was pumped after low-density proppant, proppants of different densities laid fractures evenly and vertically. Conversely, when low-density proppant was pumped after high-density proppant, the low-density proppant could be transported farther into the fracture to form a longer sandbank. Based on the abovementioned observations, a novel hydraulic fracturing method is proposed to optimize the placement of proppants in fractures by adjusting the fracturing fluid viscosity and proppant density. This method has been successfully applied to more than 10 oil wells of the Bohai Bay Basin in Eastern China, and the average daily oil production per well increased by 7.4 t, significantly improving the functioning of fracturing. The proppant settlement and transport laws of proppant in fractures during variable viscosity and density fracturing can be efficiently revealed through a visualized proppant transport experiment and numerical simulation study. The novel fracturing method proposed in this study can significantly improve the hydraulic fracturing effect in tight oil reservoirs.
To solve engineering problems in the production process after fracturing and flooding of low-permeability sandstone reservoirs, such as rapid water-cut rise and low water flooding efficiency, a method for optimizing the fracture parameters of low-permeability sandstone reservoirs under fracturing flooding conditions was proposed. A rock property test experiment was first carried out, the fracturing coefficient was defined, and an evaluation method for the brittleness index of low-permeability sandstone was established to optimize the perforation location of the fracturing reservoir. A productivity numerical model for the two-phase flow of oil–water in matrix–fracture media was established to optimize the fracture morphology under fracturing flooding conditions. The results showed that the quartz content, Young’s modulus, and peak stress mainly affected the fracturing coefficient of rock and are the key indicators for evaluating the brittleness of low-permeability sandstone reservoirs. For production wells in the direction of minimum horizontal principal stress, the swept area of water flooding should be expanded, fracture length should be optimized to 90 m, and fracture conductivity should be 20 D·cm. For fracturing production wells in the direction of maximum horizontal principal stress, the advancing speed of the water injection front should be slowed down to reduce the risk of water channeling in injection-production wells. The optimized fracture length was 80 m, and the fracture conductivity was 25 D·cm. The application of these findings can markedly improve oil production and provide a reference for optimizing the fracture parameters of low-permeability sandstone reservoirs under fracturing flooding conditions.