To address the wear issues faced by the leg components of offshore platforms in harsh marine conditions, a Ni60-WC composite coating was fabricated on the surface of E690 high-strength steel using laser cladding. The microstructure, elemental distribution, microhardness, and tribological properties of the composite coating were characterized and tested using XRD (X-ray diffraction), SEM (scanning electron microscopy), EDS (energy-dispersive spectrometry), a microhardness tester, and a multifunctional tribometer. The study focused on the microstructure and tribological properties of the Ni60-WC composite coating. The results show that the composite coating primarily consists of γ-(Fe, Ni), WC, W2C, M23C6, and M6C phases, with cellular and dendritic structures at the top. WC and W2C, along with M23C6 and M6C, are precipitated from the W and C elements. The average hardness of the composite coating reached 569.5 HV, representing a 103% increase over the substrate hardness. The prepared composite coating exhibited a 32.6% increase in corrosion potential compared to the substrate. Additionally, the corrosion current density was reduced by 62.0%, indicating a significant enhancement in the corrosion resistance of the composite coating. The friction coefficient of the composite coating was reduced by 17.4% compared to the substrate, and wear volume was reduced by 79%, significantly enhancing the tribological performance of the coating due to reduced abrasive wear and fatigue wear.

The use of additive manufacturing technology for the lightweight design of complex lattice structures is becoming increasingly popular, but research on lattice structure design and strength evaluation still relies on the visual comparison of stress distributions and lacks quantitative assessment data. Given this perspective, this study explored the effects of structural parameters (relative density, cell size, and sample size) on the compressive strength of diamond lattice structures prepared by Stereolithography (SLA) and revealed the underlying mechanisms through stress distribution simulations and the calculation of characteristic stress distribution parameters (structural efficiency and stress concentration coefficient). The results showed that a greater relative density can increase structural efficiency, but it hardly affects the stress concentration coefficient, and smaller cell sizes and larger sample sizes increase the stress concentration coefficient without affecting the structural efficiency. Lattice structures with a greater relative density, higher structural efficiency, and a larger stress concentration coefficient exhibit higher compressive strength according to the lattice strength formula, which indicates that lattice strength is determined by the product of structural efficiency, stress concentration coefficient, relative density, and material strength. The relevant conclusions could guide the analysis of lattice stress distribution and the design of lattice structures.

Since the metal additive manufacturing technology has some problems, such as high printing cost, low efficiency and high porosity, a method of fused deposition modeling (FDM) and metal additive manufacturing combined was proposed. In this study, a FDM 3D printer suitable for low melting alloy was designed based on the physical characteristics of low-melting alloy. Firstly, a set of overall structure design scheme was proposed. Secondly, the extrusion structure of key parts of FDM printer was designed. Then, the virtual assembly of the designed parts was carried out and the prototype was made. Finally, the frame was analyzed by finite element simulation method. The results show that the frame meets the needs of strength and stiffness.

The titanium matrix composites (TMCs) fabricated via Directed Energy Deposition (DED) effectively overcome the issue of coarse columnar grains typically observed in additively manufactured titanium alloys. In this study, systematic annealing heat treatments were applied to in situ (TiB + TiC)/Ti-6Al-4V composites to refine the microstructure and tailor mechanical properties. The results reveal that the plate-like α phase in the as-deposited composites gradually transforms into an equiaxed morphology with increasing annealing temperature and holding time. Notably, when the annealing temperature exceeds 1000 °C, significant coarsening of the TiC phase is observed, while the TiB phase remains morphologically stable. Annealing promotes decomposition of acicular martensite and stress relaxation, leading to a reduction in hardness compared to the as-deposited state. However, the reticulated distribution of the TiB and TiC reinforcement phases contributes to enhanced tensile performance. Specifically, the as-deposited composite achieves a tensile strength of 1109 MPa in the XOY direction, representing a 21.6% improvement over the as-cast counterpart, while maintaining a ductility of 2.47%. These findings demonstrate that post-deposition annealing is an effective strategy to regulate microstructure and achieve a desirable balance between strength and ductility in DED-fabricated titanium matrix composites.

In order to study the feasibility of forming microtexture at the surface of 7050 aluminum alloy by laser-induced cavitation bubble, and how the density of microtexture influences its tribological properties, the evolution of the cavitation bubble was captured by a high-speed camera, and the underwater acoustic signal of evolution was collected by a fiber optic hydrophone system. This combined approach was used to study the effect of the cavitation bubble on 7050 aluminum alloy. The surface morphology of the microtexture was analyzed by a confocal microscope, and the tribological properties of the microtexture were analyzed by a friction testing machine. Then the feasibility of the preparation process was verified and the optimal density was obtained. The study shows that the microtexture on the surface of a sample is formed by the combined results of the plasma shock wave and the collapse shock wave. When the density of microtexture is less than or equal to 19.63%, the diameters of the micropits range from 478 μm to 578 μm, and the depths of the micropits range from 13.56 μm to 18.25 μm. This shows that the laser-induced cavitation bubble is able to form repeatable microtexture. The friction coefficient of the sample with microtexture is lower than that of the untextured sample, with an average friction coefficient of 0.16. This indicates that the microtexture formed by laser-induced cavitation bubble has a good lubrication effect. The sample with a density of 19.63% is uniform and smooth, having the minimum friction coefficient, with an average friction coefficient of 0.14. This paper provides a new approach for microtexture processing of metal materials.

In this study, the newly developed Ti35421 (Ti3Al5Mo4Cr2Zr1Fe wt.%) alloy was prepared by laser directed energy deposition (L-DED) because it contains several major elements that can refine grains, which is expected to enable the transformation from columnar to equiaxed grains. The results show that the L-DED Ti35421 alloy is predominantly composed of equiaxed grains and features various α-phase morphologies, including grain boundary α, lath α, and acicular α′ structures. These microstructural features are attributed to the rapid cooling conditions during processing. Such a microstructure enhances the alloy’s tensile strength (1446 MPa) while leading to limited ductility (1.7%). Following the solution and aging treatment, the grain boundary α phase undergoes coarsening, while the matrix β phase transforms into numerous fine lamellar α phases. This leads to a reduction in strength but an improvement in ductility. Therefore, the optimal heat treatment process for the L-DED Ti35421 alloy is determined to be a two-stage procedure: first, heating at 780 °C for 2 h followed by air cooling, and subsequently heating at 575 °C for 8 h with air cooling. Under this treatment, the alloy exhibits excellent mechanical properties, including a tensile strength of 1196 MPa, a yield strength of 1162 MPa, an elongation of 6.8%, and a reduction in area of 16.7%. Since there are no continuous grain boundaries in α, the rolled Ti35421 alloy exhibits better ductility than the L-DED Ti35421 alloy. This article is a revised and expanded version of a poster presentation entitled “Microstructure and mechanical properties of Ti-3Al-5Mo-4Cr-2Zr-1Fe alloy fabricated by laser deposition manufacturing”, which was accepted and presented at the 15th World Conference on Titanium (Ti-2023), Edinburgh, UK, 12–16 June 2023.