The aim of the paper is an assessment of geometrical properties of regular and irregular particles of chalcedonite enrichment products carried out in a laboratory ring jig. The investigative program included experiments of aggregate enrichment, along with visual analyses made for the obtained products, separately for regular and irregular particles. Several shape coefficients were calculated, and the most effective ones in terms of assessment of particle regularity were selected from among them. Particle size distributions for feed and enrichment products were also determined using the idea of minimum Feret’s diameter, and the intensity of dust emission by individual products was measured as well. The results obtained by the visual system were discussed in the context of their application in the assessment of enrichment operations carried out in a water jig.

The article concerns the issues of flotation process effectiveness in relationship to the operating conditions of a high-pressure comminution process course. Experimental programme covering a flotation laboratory batch tests was a verification technique of a high-pressure crushing operations course. The most favorable values of flotation concentrate weight recoveries were obtained for the pressing force 6 kN and 4% of the feed moisture. It was also determined the model of the concentrate weight recovery as a function of pressing force in the press and feed moisture content. This model was the basis for the optimization of effects of copper ore flotation processes preceded in high-pressure crushing operation in roller presses.

This article presents an analysis of separation results in a specially designed and activated light fraction separator used to remove impurities from mineral aggregates. Laboratory tests conducted on a quarter-technical scale involved performing experiments to ascertain the scope for adjusting the variable settings of the separator operating parameters. These include the frequency and amplitude of pulsation, the height of the heavy-product reception threshold, the size of water flow and variations in the grain size and shape of the feed. During the experiments, the degrees of chalcedonite and dolomite grain purification were studied within the range of grain size for the feed: (2.0–4.0 mm for small grains, 8.0–16.0 for coarse grains and 2.0–16.0 mm for a wide range of grain sizes). The effects of the separator were assessed based on the amount of organic impurities in each heavy product. In all experiments, very good results were obtained, because the percentage of impurities in the product after separation was below 1% in accordance with the assumed technological standard assumption. Regarding the obtained content of light impurities with the separator set to optimal operating parameters, the percentage of light impurities in the product content was reduced to below 0.1%, which meets the guidelines described according to applicable standards. Multi-variant analysis allowed the optimal operating ranges of the separator to be determined, producing refined aggregate in terms of grain size and shape. The final results were also linked to the performance of the device, and its model dependencies were also determined.

This article discusses issues related to the impact of the high pressure comminution process on the efficiency of the copper ore flotation operations. HPGR technology improves the efficiency of mineral resource enrichment through a better liberation of useful components from waste rock as well as more efficient comminution of the material. Research programme included the run of a laboratory flotation process for HPGR crushing products at different levels of operating pressures and moisture content. The test results showed that products of the high-pressure grinding rolls achieved better recoveries in flotation processes and showed a higher grade of useful components in the flotation concentrate, in comparison to the ball mill products. Upgrading curves have also been marked in the following arrangement: the content of useful component in concentrate the floatation recovery. All upgrading curves for HPGR products had a more favourable course in comparison to the curves of conventionally grinded ore. The results also indicate that various values of flotation recoveries have been obtained depending on the machine operating parameters (i.e. the operating pressure), and selected feed properties (moisture).

The purpose of this paper is to analyze a modern and unique technological system producing common aggregates at the Imielin Dolomite Mine. The installation was built on the basis of inventions of AGH UST and consists of an impact crusher, innovative screens WSR and WSL, light fraction separator SEL and hard fraction separator SET, low-pressure hydrocyclone NHC and infrastructure. The study was carried out on the crusher and screen on the example of production of aggregates with grain size 8–16 mm from dolomite, granite, limestone, sandstone, and gravel. The results showed that cubic aggregates with a low content of irregular grains of less than 1% can be produced in this technological system.