Self-assembly of monodisperse colloidal particles into regular lattices has provided relatively simple and economical methods to prepare photonic crystals. The photonic stop band of colloidal crystals appears as opalescent structural colors, which are potentially useful for display devices, colorimetric sensors, and optical filters. However, colloidal crystals have low durability, and an undesired scattering of light makes the structures white and translucent. Moreover, micropatterning of colloidal crystals usually requires complex molding procedures, thereby limiting their practical applications. To overcome such shortcomings, we develop a pragmatic and amenable method to prepare colloidal photonic crystals with high optical transparency and physical rigidity using photocurable colloidal suspensions. The colloidal particles dispersed in a photocurable medium crystallized during capillary force-induced infiltration into a slab, and subsequent photopolymerization of the medium permanently solidifies the structures. Furthermore, conventional photolithography enables micropatterning of the crystal structures. The low index contrast between particles and matrix results in high transparency of the resultant composite structures and narrow reflection peaks, thereby enabling structural color mixing through the overlapping of distinct layers of the colloidal crystals. Multiple narrow peaks in the spectrum provide high selectivity in optical identification, thereby being potentially useful for security materials.
Isotropic microparticles prepared from a suspension that undergoes polymerization have long been used for a variety of applications. Bulk emulsification procedures produce polydisperse emulsion droplets that are transformed into spherical microparticles through chemical or physical consolidation. Recent advances in droplet microfluidics have enabled the production of monodisperse emulsions that yield highly uniform microparticles, albeit only on a drop-by-drop basis. In addition, microfluidic devices have provided a variety of means for particle functionalization through shaping, compartmentalizing, and microstructuring. These functionalized particles have significant potential for practical applications as a new class of colloidal materials. This feature article describes the current state of the art in the microfluidic-based synthesis of monodisperse functional microparticles. The three main sections of this feature article discuss the formation of isotropic microparticles, engineered microparticles, and hybrid microparticles. The complexities of the shape, compartment, and microstructure of these microparticles increase systematically from the isotropic to the hybrid types. Each section discusses the key idea underlying the design of the particles, their functionalities, and their applications. Finally, we outline the current limitations and future perspectives on microfluidic techniques used to produce microparticles.
21 November 2011 in Angewandte Chemie International Edition