Reversible Hydrogen Bonds (RHB) have been explored to confer self-healing function to multifunctional nanocomposites. This study has been carried out through a sequence of different steps. Hydrogen bonding moieties, with the intrinsic ability to simultaneously perform the functions of both hydrogen donors and acceptors, have been covalently attached to the walls of carbon nanotubes. The epoxy matrix has been modified to adapt the formulation for hosting self-healing mechanisms. It has been toughened with different percentages of rubber phase covalently linked to the epoxy precursor. The most performant matrix, from the mechanical point of view, has been chosen for the incorporation of MWCNTs. Self-healing performance and electrical conductivities have been studied. The comparison of data related to the properties of nanocomposites containing incorporated functionalized and nonfunctionalized MWCNTs has been performed. The values of the electrical conductivity of the self-healing nanocomposites, containing 2.0% by weight of functionalized multiwalled carbon nanotubes (MWCNTs), range between 6.76 × 10⁻³ S/m and 3.77 × 10⁻² S/m, depending on the nature of the functional group. Curing degrees, glass transition temperatures, and storage moduli of the formulated multifunctional nanocomposites prove their potential for application as functional structural materials.

This paper undertakes the thermal and electrical characterization of three commercial unsaturated polyester imide resins (UPIR) to identify which among them could better perform the insulation function of electric motors (high-power induction motors fed by pulse-wide modulation (PWM) inverters). The process foreseen for the motor insulation using these resins is Vacuum Pressure Impregnation (VPI). The resin formulations were specially selected because they are one-component systems; hence, before the VPI process, they do not require mixing steps with external hardeners to activate the curing process. Furthermore, they are characterized by low viscosity and a thermal class higher than 180 °C and are Volatile Organic Compound (VOC)-free. Thermal investigations using Thermogravimetric Analysis (TGA) and Differential Scanning Calorimetry (DSC) techniques prove their excellent thermal resistance up to 320 °C. Moreover, impedance spectroscopy in the frequency range of 100 Hz–1 MHz was analyzed to compare the electromagnetic performance of the considered formulations. They manifest an electrical conductivity starting from 10⁻¹⁰ S/m, a relative permittivity around 3, and a loss tangent value lower than 0.02, which appears almost stable in the analyzed frequency range. These values confirm their usefulness as impregnating resins in secondary insulation material applications.

A biodegradable thermoplastic polymer has been formulated by solubilizing Murexide (M) salts in a commercial biodegradable vinyl alcohol copolymer (HVA). The Murexide has been employed as a self-healing filler with the aim to impart the auto-repair ability to the formulated material. Three different percentages (1, 3, and 5 mass%) of filler have been solubilized in HVA to evaluate the effect of the filler concentration on the thermal and self-healing properties of the resulting polymeric materials. The samples have been thermally characterized by Differential Scanning Calorimetry (DSC) and Thermogravimetric Analyses (TGA), while their self-healing ability has been evaluated through the estimation of the storage modulus recovery, measured by Dynamic Mechanical Analysis (DMA). The results of DSC analysis have highlighted that the increase of the amount of Murexide anticipates the thermal events such as glass transition, crystallization and melting. TGA measurements have evidenced that, although there is a reduction of thermal stability of the materials in the presence of a high concentration of M, the polymer still remains stable up to 270 °C. Healing efficiency higher than 80%, at a temperature beyond 60 °C, has been detected for the samples loaded with 3 and 5 mass% of Murexide, thus confirming the efficacy of this compound as an auto-repair agent and the relationship between the self-healing efficiency and its amount. For a temperature lower than 70 °C, the healing tests, carried out at different values of tensile deformation frequency, have highlighted a frequency-dependent healing efficiency. This dependence becomes negligible at higher temperatures for which the healing efficiency approaches the value of 100%.

This paper proposes the design of toughened self-healing supramolecular resins able to fulfill functional and structural requirements for industrial applications. These new nanocomposites are based on compounds acting as promotors of reversible self-healing interactions. Electrically conductive carbon nanotubes, selected among those allowing to reach the electrical percolation threshold (EPT) with a very low amount of nanofiller, were dispersed in the self-healing polymeric matrix to contrast the electrical insulating properties of epoxy matrices, as required for many applications. The formulated supramolecular systems are thermally stable, up to 360 °C. Depending on the chemical formulation, the self-healing efficiency η, assessed by the fracture test, can reach almost the complete self-repairing efficiency (η = 99%). Studies on the complex viscosity of smart nanocomposites highlight that the effect of the nanofiller dominates over those due to the healing agents. The presence of healing compounds anchored to the hosting epoxy matrix determines a relevant increase in the glass transition temperature (T_g), which results in values higher than 200 °C. Compared to the unfilled matrix, a rise from 189 °C to 223 °C is found for two of the proposed formulations.

A big step forward for composite application in the sector of structural materials is given by the use of Multi-Wall Carbon Nanotubes (MWCNTs) functionalized with hydrogen bonding moieties, such as barbiturate and thymine, to activate self-healing mechanisms and integrate additional functionalities. These materials with multiple healing properties at the same damaged site, imparted by hydrogen bonds, will also have the potential to improve material reliability, extend the service life, reduce replacement costs, and improve product safety. This revolutionary approach is obtained by integrating the non-covalent interactions coupled with the conventional covalent approach used to cross-link the polymer. The objective of this work is to characterize rubber-toughened supramolecular self-healing epoxy formulations based on unfunctionalized and functionalized MWCNTs using Tunneling Atomic Force Microscopy (TUNA). This advanced technique clearly shows the effect produced by the hydrogen bonding moieties acting as reversible healing elements by their simultaneous donor and acceptor character, and covalently linked to MWCNTs to originate self-healing nanocomposites. In particular, TUNA proved to be very effective for the morphology study of both the unfunctionalized and functionalized carbon nanotube-based conductive networks, thus providing useful insights aimed at understanding the influence of the intrinsic nature of the nanocharge on the final properties of the multifunctional composites.

This work deals with developing a self-healing resin designed for aeronautical and aerospace applications. The bifunctional epoxy precursor was suitably functionalized to enhance its toughness to realize good compatibilization with a rubber phase dispersed in the hosting epoxy resin. Subsequently, the resulting mixture was loaded with healing molecules. The effect of the temperature on the epoxy precursor’s functionalization process was deeply studied. Fourier trans-former infrared (FT-IR) spectroscopy and dynamic mechanical analyses (DMA) evidenced that the highest temperature (160 °C) allows for obtaining a bigger amount of rubber phase bonded to the matrix. Elastomeric domains of dimensions lower than 500–600 nanometers were found well distributed in the matrix. Self-healing efficiency evaluated with the tapered double cantilever beam (TDCB) method evidenced a healing efficiency for the system functionalized at 160 °C higher than 69% for all the explored fillers. The highest value was detected for the sample with DBA, for which 88% was found. The healing efficiency of the same sample functionalized at 120 °C was found to decrease to the value of 52%. These results evidence the relevant role of the amount and distribution of rubber domains into the resin for improving the resin’s dynamic properties. The adopted strategy allows for optimizing the self-healing performance.