The study of sintering behavior of clay raw materials might be difficult because, as it is well known, these clays have a complex mineralogical composition, which causes a series of phase transformations occurring during sintering. Those processes relate to major and minor clay minerals (such as phyllosilicates, quartz, calcite, dolomite and hematite). Kaolinite is one of the main components of the clay. In this work, we consider sintering of kaolin, with different addition of pure calcite. The following techniques were used: differential thermal analysis (DTA), thermogravimetry (TG/DTG), dilatometry (DIL), heating microscope probe and X-ray diffraction (XRD), and scanning electron microscopy (SEM). In addition, comparisons between the microstructure of the sintered bodies and their physical- mechanical properties have been made
This study is focused on the behavior of the cream-firing clays from Opoczno region (Poland). The ceramic masses on which tests were carried out consisted of cream-firingBorkowice clay and dolomite in two different grain sizes as an additive that changes the color of ceramic materials. Test samples were prepared by plastic method and fired at range of 1100–1240 °C. Phase composition of theinvestigated materials was characterized by XRD method with quantitive analysis of the amorphous phase determined by the Retvield technique. Color properties of the surface of the obtained ceramic materials were determined in CIE-Lab color space. The phase composition of the obtained ceramics depends on the firing temperature. The color of the surface of the ceramic materials also depends on the firing temperature. There was a tendency to decrease the brightness, decrease the blue shade, and increase the yellow shade of the surface of materials with increasing the temperature. The conducted tests allowed to conclude that the color of ceramic materials depends on their phase composition. The most important role in the formation of color correspond to the amorphous phase, formed during the process. The lower content of the amorphous phase in the material allows to obtain brighter products with a lower proportion of yellow, and therefore closer to white. Moreover, following tests were carried out: total water absorption, total open porosity, linear shrinkage, and flexural strength. With increasing the temperature, total water absorption and total open porosity decrease, and total linear shrinkage increases due to the progressive sintering process. Flexural strength increases with the increase of the firing temperature for materials consisting of Borkowice clay. The addition of dolomite introduced new pores into the material, which resulted in an increase in flexural strength at lower firing temperatures and a decrease in flexural strength at higher firing temperatures.
18 January 2021 in International Journal of Applied Ceramic Technology
The study focused on determining color changes in materials made of cream-firing clays from the Opoczno region (Poland) due to the addition of calcium carbonate in the form of limestone. Moreover, the influence of the grain size distribution of this additive on the color properties of the materials and their phase composition was determined. Test samples were prepared using theplastic method and fired at four different temperatures: 1120, 1140, 1160 and 1180 °C. The color properties of the surface of ceramic materials were determined in CIE-Lab color space using a colorimeter. Quantitative phase analysis was performed using the Rietveld method. The research showed that the addition of calcium carbonate causes an increase in the yellow color factor and a decrease in the red color factor and the brightness of the material. Moreover, it was proven that the grain size distribution of the additive used significantly influences the phase composition of the materials, thus determining the values of physical properties and the color of the materials.
Porous materials are subjected to the corrosive effects of soluble salts. This corrosion, typically known as efflorescence, is primarily superficial. However, internal corrosion within the material is also frequently observed. This article presents a simulation of volumetric damage in sintered porous ceramic materials (made of clay (75 vol.%), quartz sand (10 vol.%), and sawdust (15 vol.%), fired at 950 °C), caused by the crystallization of double salts, specifically ploweite (6Na2SO4·7MgSO4·15H2O) and/or glauberite (CaSO4·Na2SO4). The exact mechanism responsible for the formation and interaction of these salts has yet to be fully comprehended. It is established that this mechanism occurs in ceramic materials containing calcium compounds and in mixtures of Na2SO4 and MgSO4 salts. Dissolved Na2SO4 acts as a substrate for the formation of glauberite, while dissolved MgSO4 participates in intermediate reactions (which are necessary for the creation of glauberite).
This paper presents laboratory research on assessment of preliminary suitability of stainless steel waste material in building ceramics production. Application of the waste material in building ceramics production is innovative and might be environmentally friendly way to utilize it and to improve/modify the properties of the ceramic products. The waste was used as an additive to kaolinite-illite and montmorilloniteillite clay type. Selected properties of ceramics materials such as water adsorption, firing shrinkage, open porosity, apparent density, frost resistance, compressive strength and leaching of chromium and iron were determined. Improvement of the mechanical properties of the fired material and its colour intensification were observed. The studies confirmed the possibility of the utilization of this kind of waste material in production of building ceramics.