Fuel spray characteristics directly determine the formation pattern and quality of the fuel/air mixture in an engine, and thus affect the combustion process. For this reason, the improvement and optimization of fuel injection systems is crucial to the development of engine technologies. The fuel jet breakup and atomization process is a complex liquid–gas two-phase turbulent flow system that has not yet been fully elucidated. Owing to the limitations of standard optical measurement techniques, the spray breakup mechanism and its interaction with the nozzle internal flow are still unclear. However, in recent years synchrotron radiation (SR) X-ray imaging technologies have been widely applied in engine fuel injection studies because of the higher energy and brilliance of third-generation SR light sources. This review provides a brief introduction to the development of SR technology and compares the critical parameters of the primary third-generation SR light sources available worldwide. The basic principles and applications of various X-ray imaging technologies with regard to nozzle internal structure measurements, visualization of in-nozzle flow characteristics and quantitative analyses of near-field spray transient dynamics are examined in detail.

The internal combustion Rankine cycle (ICRC) engine utilizes pure oxygen as the oxidant instead of air during combustion to prevent the generation of nitrogen oxide emissions and lower the cost of CO2 recovery. To control combustion intensity and increase efficiency, water injection technology is implemented as it can increase the in-cylinder working fluid during combustion process. To further enhance the system thermal efficiency, the injected water is heated using coolant and waste heat before being directly injected into combustion chamber. The main challenge of controlling the ICRC engine is the interaction between water injection process and combustion stability. Ion current detection provides a potential solution of real-time detection of in-cylinder combustion status and water injection process simultaneously. In this paper, the characteristics of ion current signal in an ICRC engine were studied. The results indicate the ion current signal is primarily affected by the combination of trapped water vapor injected in the last cycle and in-cylinder combustion intensity. The water vapor contributes to the ionization reactions, which lead to enhanced ion current signals under water cycle. The ion current signal is capable of reflecting the operating conditions of the in-cylinder water injector. The phase of the ion current peak value has a linear relation as the water injection timing is delayed, and ion current detection technology has the potential to detect the combustion phase under different engine loads in an internal combustion Rankine cycle engine.

Accurate control of both the timing and quantity of injection events is critical for engine performance and emissions. The most serious problem which reduces the accuracy of the control operation in such systems is a time delay of the responsiveness for the opening and closing operation of the electromagnetic valve. Modern electronic control systems should be capable of driving high speed solenoid injectors at a very fast switch frequency with high efficiency and acceptable power requirements. In this paper, the dynamic characteristic of a high speed servo-hydraulic solenoid injector for diesel engine, with different driving circuits and control methods, is investigated. A pre-energizing control strategy based on a dual power supply is applied to speed up the opening response time of the injectors. The effect of free-wheeling circuit on the closing response time is experimentally studied and a reverse-energizing circuit is utilized for achieving a rapid extinction of the operating magnetic field. The solenoid current is measured to get the electrical delay of the injectors. Meanwhile, high-speed photography is employed to detect the total delay (electrical delay, hydraulic delay and mechanical delay) of the injection spray process. The results show that, there is a high correlation between the opening delay and the solenoid current, but the armature of the injector will not move until the current reaches a threshold value. The switching time (both the opening and the closing time) could be further optimized through the proposed driving circuits and control strategies without any change to the injectors. As a result, the interval between two injections can be significantly reduced, which can provide greater flexibility for multi-injections strategies.