Water electrolysis is an eco-friendly method for the utilization of renewable energy sources which provide intermittent power supply. Proton exchange membrane water electrolysis (PEMWE) has a high efficiency in this regard. However, the two-phase flow of water and oxygen at the anode side causes performance degradation, and various operating conditions affect the performance of PEMWE. In this study, the effects of four control parameters (operating temperature, flow rate, cell orientation, and pattern of the channel) on the performance of PEMWE were investigated. The effects of the operating conditions on its performance were examined using a 25 cm2 single-cell. Evaluation tests were conducted using in situ methods such as polarization curves and electrochemical impedance spectroscopy. The results demonstrated that a high operating temperature and low flow rate reduce the activation and ohmic losses, and thereby enhance the performance of PEMWE. Additionally, the cell orientation affects the performance of PEMWE owing to the variation in the two-phase flow regime. It was observed that the slope of specific sections in the polarization curve rapidly increases at a specific cell voltage.
This study performs energetic and exergetic comparisons between the steam methane reforming and steam methanol reforming technologies combined with HT-PEMFC and a carbon capture/liquefaction system for use in hydrogen-fueled ships. The required space for the primary fuel and captured/liquefied CO2 and the fuel cost have also been investigated to find the more advantageous system for ship application. For the comparison, the steam methane reforming-based system fed by LNG and the steam methanol reforming-based system fed by methanol have been modeled in an Aspen HYSYS environment. All the simulations have been conducted at a fixed Wnet, electrical (475 kW) to meet the average shaft power of the reference ship. Results show that at the base condition, the energy and exergy efficiencies of the methanol-based system are 7.99% and 1.89% higher than those of the methane-based system, respectively. The cogeneration efficiency of the methane-based system is 7.13% higher than that of the methanol-based system. The comparison of space for fuel and CO2 storage reveals that the methanol-based system requires a space 1.1 times larger than that of the methane-based system for the total voyage time, although the methanol-based system has higher electrical efficiency. In addition, the methanol-based system has a fuel cost 2.2 times higher than that of the methane-based system to generate 475 kW net of electricity for the total voyage time.
Water electrolysis technology is required to overcome the intermittency of renewable energy sources. Among various water electrolysis methods, the proton exchange membrane water electrolysis (PEMWE) cell has the advantages of a fast response and high current density. However, high capital costs have hindered the commercialization of PEMWE; therefore, it is important to lower the price of bipolar plates, which make PEMWE expensive. In addition, since the flow field inscribed in the bipolar plate significantly influences the performance, it is necessary to design the enhanced pattern. A three-dimensional two-phase flow model was used to analyze the two-phase flow and electrochemical reactions of the PEMWE anode. In order to compare the experimental results with the simulation, experiments were conducted according to the flow rate, and the results were in good agreement. First, as a result of comparing the performance of the channel and PTL (porous transport layer) flow fields, the channel flow field showed better performance than the PTL flow field. For the channel flow field, the higher the ratio of the channel width-to-rib width and the permeability of PTL, the performance got better. In the case of the PTL flow field, with the increased capillary pressure, the performance improved even if the PTL permeability decreased. Next, the direction of gravity affected the performance only when the channel flow field was used, and the X+ and Z+ directions were optimal for the performance. Finally, increasing the inlet flow rate could reduce the difference in performance between the channel and PTL flow fields, but the pressure drop gradually increased.
In this study, an electrochemical model was incorporated into a two-phase model using OpenFOAM® (London, United Kingdom) to analyze the two-phase flow and electrochemical behaviors in a polymer electrolyte membrane water electrolyzer. The performances of serpentine and parallel designs are compared. The current density and overpotential distribution are analyzed, and the volume fractions of oxygen and hydrogen velocity are studied to verify their influence on the current density. The current density decreases sharply when oxygen accumulates in the porous transport layer. Therefore, the current density increased sharply by 3000 A/m2 at an operating current density of 10,000 A/m2. Maldistribution of the overpotential is also observed. Second, we analyze the behaviors according to the current density. At a low current density, most of the oxygen flows out of the electrolyzer. Therefore, the decrease in performance is low. However, the current density is maldistributed when it is high, which results in decreased performance. The current density increases abruptly by 12,000 A/m2. Finally, the performances of the parallel and serpentine channels are analyzed. At a high current density, the performance of the serpentine channel is higher than that of the parallel channel by 0.016 V.