Bisphenol A dicyanate (BADCy) resin microparticles were prepared by precipitation polymerization synthesis and were homogeneously dispersed in a BADCy prepolymer matrix to prepare a BADCy self-reinforced composites. The active functional groups of the BADCy resin microparticles were characterized by Fourier transform infrared (FT-IR) spectroscopy. The results of an FT-IR curve showed that the BADCy resin microparticles had a triazine ring functional group and also had an active reactive group -OCN, which can initiate a reaction with the matrix. The structure of the BADCy resin microparticles was characterized by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). From the TEM results, the BADCy resin microparticles dispersed in the solvent were nano-sized and distributed at 40–60 nm. However, from the SEM results, agglomeration occurred after drying, the BADCy resin particels were micron-sized and distributed between 0.3 μm and 0.6 μm. The BADCy resin prepolymer was synthesized in our laboratory. A BADCy self-reinforced composite was prepared by using BADCy resin microparticles as a reinforcement phase. This corresponds to a composite in which the matrix and reinforcement phase are made from different morphologies of the same monomer. The DSC curve showed that the heat flow of the microparticles is different from the matrix during the curing reaction, this means the cured materials should be a microscopic two-phase structure. The added BADCy resin microparticles as reaction sites induced the formation of a more complete and regular cured polymer structure, optimizing the cross-linked network as well as increasing the interplay between the BADCy resin microparticles and prepolymer matrix. Relative to the neat BADCy resin material, the tensile strength, flexural strength, compressive strength and impact strength increased by 98.1%, 40.2%, 27.4%, and 85.4%, respectively. A particle toughening mechanism can be used to explain the improvement of toughness. The reduction in the dielectric constant showed that the cross-linked network of the self-reinforced composite was more symmetrical and less polar than the neat resin material, which supports the enhanced mechanical properties of the self-reinforced composite. In addition, the thermal behavior of the self-reinforced composite was characterized by thermogravimetric analysis (TGA) and dynamic mechanical thermal analysis (DMTA). The results of DMTA also establishes a basis for enhancing mechanical properties of the self-reinforced composite.

Bisphenol A dicyanate (BADCy) resin nanoparticles were synthesized by precipitation polymerization and used to modulate the microstructure of the BADCy resin matrix. A microscopic mechanism model was used to characterize the curing process of BADCy resin systems with different contents of the prepared nanoparticles. Due to the curing process of the thermosetting resin being analogous to the crystallization process of the polymer, the Avrami equation was used to analyze the microscopic mechanism of the curing process. The reactive functional groups, structure, and size of the prepared BADCy resin nanoparticles were characterized by FT-IR, SEM, and TEM, respectively. The kinetic parameters of different systems were then obtained using the Avrami equation, and they adequately explained the microscopic mechanism of the curing process. The results showed that the Avrami equation effectively described the formation and growth of gel particles during the curing process of the BADCy resins. The addition of nanoparticles can affect the curing behavior and curing rate. Since the reaction between the BADCy resin nanoparticles and the matrix is dominant, the formation process of the gel particles was neglected. This phenomenon can be understood as the added BADCy resin nanoparticles replacing the formation of gel particles. The reasons for accelerated curing were analyzed from the perspective of thermodynamics and kinetics. Besides this, the Arrhenius equation for non-isothermal conditions correctly accounted for the change in the cross-linked mechanism in the late-stage curing process. A comparison of the theoretical prediction with the experimental data shows that the Avrami theory of phase change can simulate the curing kinetics of different BADCy resin systems well and explain the effects of BADCy resin nanoparticles on the formation of the microstructure.