Construction of a vertically aligned and densely interconnected ordered 3D filler framework in a polymer matrix is a challenge to attain significant thermal conductivity (TC) enhancement efficiency. Fortunately, many biomaterials with unique microstructures can be found in nature. With inspiration from wood, artificial composites can be rationally designed to achieve desired properties. Herein, the authors report a facile and effective approach to fabricate anisotropic polymer composites by biotemplate ceramization technology and subsequent vacuum impregnation of epoxy resin. The hierarchical microstructure of wood is perfectly replicated in the cellular biomass derived SiC (bioSiC) framework by carbothermal reduction. Owing to the anisotropic architecture of bioSiC, the epoxy composite with vertically aligned dense SiC microchannels shows interesting properties, including a high TC (10.27 W m−1K−1), a significant enhancement efficiency (259 per 1 vol% loading), an outstanding anisotropic TC ratio (5.77), an extremely low coefficient of linear thermal expansion (12.23 ppm K−1), a high flexural strength (222 MPa), and an excellent flame resistance. These results demonstrate that this approach is expected to open a new avenue for design and preparation of high performance thermal management materials to address the heat dissipation of modern electronics.
17 March 2005 in Journal of the American Ceramic Society
Inspired by the transport behavior of water and ions through the aligned channels in trees, we demonstrate a facile, scalable approach for constructing biomorphic cellular Si3N4ceramic frameworks with well-aligned nanowhisker arrays on the surface of directionally aligned microchannel alignments. Through a facile Y(NO3)3solution infiltration into wood-derived carbon preforms and subsequent heat treatment, we can faultlessly duplicate the anisotropic wood architectures into free-standing bulk porous Si3N4ceramics. Firstly, α-Si3N4microchannels were synthesized on the surface of CB-templates via carbothermal reduction nitridation (CRN). And then, homogeneous distributed Y−Si−O−N liquid phase on the walls of microchannel facilitated the anisotropic β-Si3N4grain growth to form nanowhisker arrays. The dense aligned microchannels with low-tortuosity enable excellent load carrying capacity and thermal conduction through the entire materials. As a result, the porous Si3N4ceramics exhibited an outstanding thermal conductivity (TC,kR≈ 6.26 W·m−1·K−1), a superior flexural strength (σL≈ 29.4 MPa), and a relative high anisotropic ratio of TC (kR/kL= 4.1). The orientation dependence of the microstructure-property relations may offer a promising perspective for the fabrication of multifunctional ceramics.