Proppant embedment is a serious issue that reduces fracture width and conductivity. The paper presents the results of experiments on embedment phenomena on a shale rock from the region of the Baltic Basin, which is regarded as an unconventional gas deposit. A novel laboratory imaging procedure was implemented to the proppant embedment visualization. The tests were performed for conditions corresponding to the average reservoir conditions occurring in the studied deposit formation. The parameters characterizing damage of the surface of the fracture faces by the grains of proppant material, after the application of axial compressive stress to two shale core samples with proppant placed in between, are presented. The tests were carried out for rock samples pre-saturated with fracturing fluid. The obtained results of relatively low total effective penetration depth of proppant grains into the walls of the fracture (0.293 mm), and high effective width of fracture with proppant material after hydraulic fracturing (87.9%), indicate the proper selection of proppant and fracturing fluid for the properties of the rock and the reservoir conditions. The results of the experiments present a range of embedment parameters, that have not been widely described before. The test procedure presented in the article is a good method for assessing the vulnerability of a deposit rock to embedment phenomenon.

This paper concerns the effect of proppant embedment related to hydraulic fracturing treatment. This phenomenon occurs if the strength of a dry reservoir rock is lower than that of proppant grains. The aim of this research was the laboratory determination of the loss of width of the proppant pack built of light ceramic grains. A laboratory simulation of the embedment phenomenon was carried out for a shale rock on a hydraulic press in a heated embedment chamber specially prepared for this purpose. Tests were conducted at high temperature and axial compressive stress conditions. The surfaces of cylindrical core plugs (fracture faces) were imaged under an optical microscope equipped with 3D software. The fracture faces were examined and compared before and after the embedment phenomenon. Analysis of the obtained images of the fracture face was done, based on a research method of the embedment phenomenon developed at the Oil and Gas Institute—National Research Institute. On the basis of the laboratory tests, the parameters characterizing the embedment phenomenon were defined and discussed. In addition, the percentage reduction in the width of the proppant pack was determined.

In the case of fracturing of the reservoirs using fracturing fluids, the size of damage to the proppant conductivity caused by treatment fluids is significant, which greatly influence the effective execution of hydraulic fracturing operations. The fracturing fluid should be characterized by the minimum damage to the conductivity of a fracture filled with proppant. A laboratory research procedure has been developed to study the damage effect caused by foamed and non-foamed fracturing fluids in the fractures filled with proppant material. The paper discusses the results for high quality foamed guar-based linear gels, which is an innovative aspect of the work compared to the non-foamed frac described in most of the studies and simulations. The tests were performed for the fracturing fluid based on a linear polymer (HPG—hydroxypropyl guar, in liquid and powder form). The rheology of nitrogen foamed-based fracturing fluids (FF) with a quality of 70% was investigated. The quartz sand and ceramic light proppant LCP proppant was placed between two Ohio sandstone rock slabs and subjected to a given compressive stress of 4000–6000 psi, at a temperature of 60 °C for 5 h. A significant reduction in damage to the quartz proppant was observed for the foamed fluid compared to that damaged by the 7.5 L/m³ natural polymer-based non-foamed linear fluid. The damage was 72.3% for the non-foamed fluid and 31.5% for the 70% foamed fluid, which are superior to the guar gum non-foamed fracturing fluid system. For tests based on a polymer concentration of 4.88 g/L, the damage to the fracture conductivity by the non-foamed fluid was 64.8%, and 26.3% for the foamed fluid. These results lead to the conclusion that foamed fluids could damage the fracture filled with proppant much less during hydraulic fracturing treatment. At the same time, when using foamed fluids, the viscosity coefficient increases a few times compared to the use of non-foamed fluids, which is necessary for proppant carrying capacities and properly conducted stimulation treatment. The research results can be beneficial for optimizing the type and performance of fracturing fluid for hydraulic fracturing in tight gas formations.

Nanoemulsions and polymers are widely used for increasing the efficiency of enhanced oil recovery (EOR) processes. The application of both these additives enables the synergistic use of several physical phenomena that are crucial to the process. One of the methods used for assessing these processes is laboratory core flooding tests using natural cores. In various experiments, carbonate rocks are subjected to oil displacement under high pressure and temperature. Polymer solutions and a newly developed polyfraction nanoemulsion are tested. The test results confirm the usefulness of these products for EOR processes and demonstrate their stability under high pressure, high temperature, and in the presence of H₂S. Under these conditions the polymers maintain high efficiency in displacing crude oil from carbonate rocks, while the tested nanoemulsion improves the wettability of carbonate rocks and reduces interfacial tension, factors which increase the efficiency of oil displacement.The best result in the laboratory EOR simulation was obtained for polymer and nanoemulsion concentrations in dilute reservoir water of 0.05% and 1%, respectively. In this case, the measured oil recovery was 37.5% higher than that obtained when using water without additives.