The operating state of bearing affects the performance of rotating machinery; thus, how to accurately extract features from the original vibration signals and recognise the faulty parts as early as possible is very critical. In this study, the one‐dimensional ternary model which has been proved to be an effective statistical method in feature selection is introduced and shapelet transformation is proposed to calculate the parameter of one‐dimensional ternary model that is usually selected by trial and error. Then XGBoost is used to recognise the faults from the obtained features, and artificial bee colony algorithm (ABC) is introduced to optimise the parameters of XGBoost. Moreover, for improving the performance of intelligent algorithm, an improved strategy where the evolution is guided by the probability that the optimal solution appears in certain solution space is proposed. The experimental results based on the failure vibration signal samples show that the average accuracy of fault signal recognition can reach 97%, which is much higher than the ones corresponding to traditional extraction strategies. And with the help of improved ABC algorithm, the performance of XGBoost classifier could be optimised; the accuracy could be improved from 97.02% to 98.60% compared with the traditional classification strategy.

Bottlenecks, as the key ingredients for improving the performances of the production networks, have been profoundly studied. However, the major definitions of bottlenecks are derived in terms of the throughput and based on the theory of constraints (TOC). Moreover, before the specific measures can be applied on them, it is not straightforward to localise dynamic bottlenecks due to their complex dynamic characteristics. Distinguishing from the traditional view at the bottlenecks, this article therefore develops a systematic and comprehensive definition of dynamic bottlenecks of the production networks based on both the TOC and the bottleneck-oriented logistic analysis. Afterwards, the defined dynamic bottlenecks are modelled by means of discrete simulation using practical data, aiming at visualising them in the production network. By applying the logistic operating curves, the practical application of the proposed research and its procedures is discussed as well.

With the development of industrial manufacture in the context of Industry 4.0, various advanced technologies have been designed, such as reconfigurable machine tools (RMT). However, the potential of the latter still needs to be developed. In this paper, the integration of RMTs was investigated in the capacity adjustment of job shop manufacturing systems, which offer high flexibility to produce a variety of products with small lot sizes. In order to assist manufacturers in dealing with demand fluctuations and ensure the work-in-process (WIP) of each workstation is on a predefined level, an operator-based robust right coprime factorization (RRCF) approach is proposed to improve the capacity adjustment process. Moreover, numerical simulation results of a four-workstation three-product job shop system are presented, where the classical proportional–integral–derivative (PID) control method is considered as a benchmark to evaluate the effectiveness of RRCF in the simulation. The simulation results present the practical stability and robustness of these two control systems for various reconfiguration and transportation delays and disturbances. This indicates that the proposed capacity control approach by integrating RMTs with RRCF is effective in dealing with bottlenecks and volatile customer demands.

This paper investigates the problem of trajectory tracking control in the presence of bounded model uncertainty and external disturbance. To cope with this problem, we propose a novel intelligent operator-based sliding mode control scheme for stability guarantee and control performance improvement in the closed-loop system. Firstly, robust stability is guaranteed by using the operator-based robust right coprime factorization method. Secondly, in order to further achieve the asymptotic tracking and enhance the responsiveness to disturbance, a finite-time integral sliding mode control law is designed for fast convergence and non-zero steady-state error in accordance with Lyapunov stability analysis. Lastly, the controller’s parameters are automatically adjusted by the proved stabilizing particle swarm optimization with the linear time-varying inertia weight, which significantly saves tuning time with a remarkable performance guarantee. The effectiveness and efficiency of the proposed method are verified on a highly nonlinear ionic polymer metal composite application. The extensive numerical simulations are conducted and the results show that the proposed method is superior to the state-of-the-art methods in terms of tracking accuracy and high robustness against disturbances.

This paper focuses on the trajectory tracking control for general nonlinear single-input single-output (SISO) systems in which the output is not directly related to the control input. To address the tracking problem with the consideration of possible model uncertainty, external disturbance, and control input saturation, we employ the input-output feedback linearization technique and design a finite-time disturbance observer-based terminal sliding mode controller to improve the tracking performance and enhance the robustness. The stability analysis is carried out by using the Lyapunov method. To alleviate the chattering while achieving an acceptable control performance, a boundary layer method is adopted for the trade-off between the high-frequency control actions and the bounded unavoidable nonzero steady-state error. The proposed method is evaluated on the two typical nonlinear systems, which are fully linearizable and partially linearizable, respectively, and compared to the state-of-the-art method in terms of tracking and robustness through comprehensive numerical simulations. The results show that the proposed method not only renders the estimated disturbance error tends to be zero in finite time, but also has superiority in the fast reaction to disturbance and small tracking error without high-frequency chattering.

With the acceleration of global aging and the rising incidence of stroke, the demand for lower limb rehabilitation has been steadily increasing. Traditional therapeutic methods can no longer meet the growing needs, which has led to the widespread application of robotic solutions to address labor shortages. In this context, this paper presents a hierarchical and distributed control system based on ROS 2 and Micro-ROS. The distributed architecture decouples functional modules, improving system maintainability and supporting modular upgrades. The control system consists of a three-layer structure, including a high-level controller, Jetson Nano, for gait data processing and advanced command generation; a middle-layer controller, ESP32-S3, for sensor data fusion and inter-layer communication bridging; and a low-level controller, STM32F405, for field-oriented control to drive the motors along a predefined trajectory. Experimental validation in both early and late rehabilitation stages demonstrates the system’s ability to achieve accurate trajectory tracking. In the early rehabilitation stage, the maximum root mean square error of the joint motors is 1.143°; in the later rehabilitation stage, the maximum root mean square error of the joint motors is 1.833°, confirming the robustness of the control system. Additionally, the hierarchical and distributed architecture ensures maintainability and facilitates future upgrades. This paper provides a feasible control scheme for the next generation of lower limb rehabilitation robots.