The industrial sector often employs piezoelectric materials as actuators for a variety of uses, some of which requires a precise positioning while being limited by space and cost factors that impede the insertion of external position and force sensors. Piezoelectric Actuators are characterized by strong nonlinearities (hysteresis and creep), badly damped oscillations and sensitivity to the environment, especially temperature variation, that make the measurement of the position mandatory to guarantee the required precision and repeatability of piezoelectric-based positioning systems operating at the micro and nanoscale. Self-Sensing Actuation techniques allow the implementation of precise positioning control of Piezoelectric Actuators without the hindrance of external position sensors. This paper reviews the different Self-Sensing Actuation techniques used for precise positioning control of Piezoelectric Actuators. The principle of Self-Sensing Actuation is defined by the capability of deriving the physical state of a Piezoelectric Actuator (displacement, perceived force,...) without the use of external sensors to directly measure thereof, but rather by estimating it from the measurement of less intrusive and cheaper physical signals produced by the Piezoelectric Actuator itself (throughout current, voltage drop,...). The applicability and constraints of each Self-Sensing Actuation approach are examined in order to help in the determination of the most adequate approach for precise control of Piezoelectric Actuators positioning and handling force control.
This paper deals with an overview of recent microgrippers. As the end-effectors of micromanipulation systems, microgrippers are crucial point of such systems for their efficiency and their reliability. The performances of current microgrippers are presented and offer a stroke extending from 50mum to approximately 2 mm and a maximum forces varying from 0.1 mN to 600 mN. Then, micromanipulation system based on a piezoelectric microgripper and a SCARA robot is presented
28 February 2014 in Journal of Micromechanics and Microengineering
At small scales, automating robotic tasks such as assembly, force/displacement characterization, positioning, etc., appear to be particularly limited. This is due to the lack of sufficiently performing and easy-to-implement multi-degrees-of-freedom measurement systems able to measure the relative pose between micro-parts. In order to address this issue, a measurement method based on High-Precision fiducial markers (named HP code) is proposed. This measurement method combines a periodic pattern (providing high resolution by phase-based computation) with more regular QR codes (bringing versatile implementations and a quick detection). The design and method to efficiently locate these HP codes are presented in this paper. Experimental investigations demonstrate ultra-high resolution: $2$ nm and $5$$\upmu$ rad along $X,Y$ and $\Theta$ respectively (i.e. one thousandth of a pixel typically). The method is designed to be scalable as well as self-calibrated and to provide high robustness and high versatility. Two typical challenging applications in the field of microrobotics are automated to demonstrate these disruptive performances and the easy-to-implement capability of the method: (1) the automated assembly of two micro-fluidic chips through visual servoing with an achieved positioning accuracy below $50$ nm, and (2) the automated micromechanical characterization of single fibers achieved by the integration of HP codes into a compliant structure enabling simultaneous micro-force and displacement sensing capabilities. These achievements highlight the versatility of the method and open the door to the rapid automation of high-quality robotic tasks at the micro scale. Note to Practitioners —The motivation for this work/study is based on the fact that many application areas are extensively orienting towards microrobotic systems to perform precise tasks with versatility. However, at the micro scale, many disturbances such as the effects of climate change strongly affect this precision. This problem is amplified by the fact that sensors cannot be easily integrated, either by lack of space or by the lack of measurement systems available. Vision-based approaches are widespread at this scale and appear very promising to measure the relative pose between micro-parts. Nevertheless, existing vision-based approaches like digital image correlation are both scale and texture dependent. Due to the lack of space, they are also difficult to use in practice at small scales for high resolution measurement. The main contribution of this paper lies in the capability to achieve ultra-high resolution measurements. For that, a structure based on High-Precision fiducial markers (named HP codes) is proposed and requires few and simple settings while achieving very high resolution both in position and orientation, typically down to one thousandth of a pixel and a few micro radians, respectively. It provides an off-the-shelf solution, versatile, easy to implement and achieves high resolution measurements in the plane (XY $\Theta$ ). HP codes are applicable to a wide range of applications such as tracking of a component/part of a mobile or deformable system, visual servoing of microrobots, positioning of samples, assembly of components or even mechanical characterization. A free distribution of the library is available online at https://projects.femto-st.fr/ vernier/.
Force sensing has always been an important necessity in making decisions for manipulation. It becomes more appealing in the micro-scale context, especially where the surface forces become predominant. In addition, the deformations happening at the very local level are often coupled, and therefore providing multi-axis force sensing capabilities to microgripper becomes an important necessity. The manufacturing of a multi-axis instrumented microgripper comprises several levels of complexity, especially when it comes to the single wafer fabrication of a sensing and actuation mechanism. To address these requirements, in this work, an instrumented two-axis force sensing tool is proposed, which can then be integrated with the appropriate actuators for microgripping. Indeed, based on the task, the gripper design and shape requirements may differ. To cover wide needs, a versatile manufacturing strategy comprising of the separate fabrication of the passive and sensing parts was especially investigated. At the microscale, signal processing brings additional challenges, especially when we are dealing with multi-axis sensing. Therefore, a proper device, with efficient and appropriate systems and signal processing integration, is highly important. To keep these requirements in consideration, a dedicated clean-room based micro-fabrication of the devices and corresponding electronics to effectively process the signals are presented in this work. The fabricated sensing part can be assembled with wide varieties of passive parts to have different sensing tools as well as grippers. This force sensing tool is based upon the piezoresistive principle, and is experimentally demonstrated with a sensing capability up to 9 mN along the two axes with a resolution of 20 μN. The experimental results validate the measurement error within 1%. This work explains the system design, its working principle, FEM analysis, its fabrication and assembly, followed by the experimental validation of its performance. Moreover, the use of the proposed sensing tool for an instrumented gripper was also discussed and demonstrated with a micrograsping and release task.