The deformation curve characteristics of rapeseeds and sunflower seeds compressed using the equipment ZDM 50-2313/56/18 and varying vessel diameters (40, 60, 80, and 100 mm) were investigated. Maximum compressive force of 100 kN was applied on bulk oilseeds of rape and sunflower of measured height 20-80 mm and deformed at a speed of 60 mm∙min-1. The compression test using the vessel diameters of 40 and 60 mm showed a serration effect while the vessel diameters of 80 and 100 mm indicated an increasing function effect on the force-deformation characteristic curves. Clearly, the increasing function effect described the region with oil flow and that of serration effect described the region without any oil flow. However, it was observed that the serration effect could be due to the higher compressive stress inside the smaller vessel diameters (40 and 60 mm) compared to those with bigger vessel diameters (80 and 100 mm). Parameters such as deformation, deformation energy, and energy density were determined from the force-deformation curves dependency showing both increasing function and serration effect. The findings of the study provide useful information for the determination of specific compressive force and energy requirements for extracting maximum oil from oilseed crops such as rape and sunflower.
This paper evaluate the use of a tangent curve mathematical model for representation of the mechanical behaviour of sunflower bulk seeds. Compression machine (Tempos Model 50, Czech Republic) and pressing vessel diameter 60 mm were used for the loading experiment. Varying forces between 50 and 130 kN and speeds ranging from 10, 50, and 100 mm min-1were applied respectively on the bulk seeds with moisture content 12.37±0.38% w.b. The relationship between force and deformation curves of bulk seeds of pressing height 80 mm was described. The oil point strain was also determined from the different deformation values namely 30, 35, 40, and 45 mm at speed 10 mm min-1. Based on the results obtained, model coefficients were determined for fitting the experimental load and deformation curves. The validity of these coefficients were dependent on the bulk seeds of pressing height, vessel diameter, maximum force 110 kN, and speed 10 mm min-1, where optimal oil yield was observed. The oil point was detected at 45 mm deformation giving the strain value of 0.56 with the corresponding force 16.65±3.51 kN and energy 1.06±0.18 MJ m-3. At the force of 130 kN, a serration effect on the curves was indicated; hence, the compression process was ceased.
The present study aimed at describing the experimental and theoretical force-deformation curves of sunflower bulk oilseeds at varying initial pressing heights and vessel diameters as well as determining the theoretical pressure and energy along the screw press FL 200 pressing chambers. The design of efficient oil expression systems for industry and small-scale application remains a major challenge to engineers and researchers. In attempting to solve the problem, it is important to understand the linear compression process and to transfer the knowledge to the industry involving mechanical screw presses. The universal compression testing machine at a preset load of 200 kN and a speed of 5 mm·min−1, tangent curve model and the screw press FL 200 geometry parameters were applied. The obtained results of pressure and energy along the screw pressing chambers (1–7) ranged from 0.31 to 101.653 MPa and 12.616 to 1231.228 J. Applying the tangent model at n = 1 and n = 2, the cumulative pressure decreased with increasing vessel diameters while energy increased. The study provides useful information for the analysis of other bulk oilseeds and optimizing the processing parameters of screw press FL 200 and the design and development of new oil presses.
30 June 2014 in Research in Agricultural Engineering