In this work, the effects on dry wear behavior of cold ring rolling (CRR) of GCr15 bearing steel, after quenching and tempering (QT) heat treatment are investigated. The effects on steel microstructures and wear mechanisms of CRR with different austenitizing times are also discussed. The results show that, with a short austenitizing time of 10 min, CRR can increase the retained austenite content, decrease the undissolved carbide content and improve the hardness of the specimen, thus reducing ploughing and fatigue flaking, and decreasing the wear loss of the CRR specimen. With the longer austenitizing time of 20 min, the retained austenite content increases, the undissolved carbide content decreases, and the hardness increases significantly, both in specimens with and without CRR, so that ploughing, fatigue flaking, and wear loss can all be decreased. However, with an austenitizing time of less than 20 min, the effects of CRR on retained austenite content, undissolved carbide content, and hardness are not significant. Thus, CRR of less than 20 min cannot further improve wear morphology or decrease wear loss.

The hot ring rolling technology as the crucial procedure for the manufacture of bearing rings plays an important role in determining the final microstructure of bearing rings. In this work, the influence of the hot ring rolling process on the microstructural evolution of 100Cr6 bearing rings was investigated using a three-dimensional (3D) numerical model and microstructural characterization. It was found that the significant microstructural refinement occurs at the different regions of the rings. However, owing to the non-uniform plastic deformation of hot rolling, the refinement rate of grain size and decrease of pearlite lamellar spacing (PLS) also showed uniformity at different regions of the rings. Furthermore, the degree of grain refinement had been limited with the increase of rolling reduction. Due to the refined grain size and decreased PLS, the Vickers hardness increased with the increase of rolling reduction. Moreover, the Vickers hardness from the outer surface to the inner surface of the ring is asymmetrical u-shaped, which had the law of lower hardness in the center area and higher hardness on the surface.