Existing models of bulk modulus for aerated hydraulic fluids primarily focus on the effects of pressure and air fraction, whereas the effect of temperature on bulk modulus is disregarded. Based on the lumped parameter method and the full cavitation model, combined with the improved Henry’s law and the air polytropic course equation, a theoretical model of dynamic bulk modulus for an aerated hydraulic fluid is derived. The effects of system pressure, air fraction, and temperature on bulk modulus are investigated using the controlled variable method. The results show that the dynamic bulk modulus of the aerated hydraulic fluid is inconsistent during the compression process. At the same pressure point, the dynamic bulk modulus during expansion is higher than that during compression. Under the same initial air faction and pressure changing period, a higher temperature results in a lower dynamic bulk modulus. When the pressure is lower, the dynamic bulk modulus of each temperature point is more similar to each other. By comparing the theoretical results with the actual dynamic bulk modulus of the Shell Tellus S ISO32 standard air-containing oil, the goodness-of-fit between the theoretical model and experimental value at three temperatures is 0.9726, 0.9732, and 0.9675, which validates the theoretical model. In this study, a calculation model of dynamic bulk modulus that considers temperature factors is proposed. It predicts the dynamic bulk modulus of aerated hydraulic fluids at different temperatures and provides a theoretical basis for improving the analytical model of bulk modulus.

This paper aims at the characteristics of nonlinear, time-varying and parameter coupling in a hydraulic servo system. An intelligent control method is designed that uses self-learning without a model or prior knowledge, in order to achieve certain control effects. The control quantity can be obtained at the current moment through the continuous iteration of a strategy–value network, and the online self-tuning of parameters can be realized. Taking the hydraulic servo system as the experimental object, a twin delayed deep deterministic (TD3) policy gradient was used to reinforce the learning of the system. Additionally, the parameter setting was compared using a deep deterministic policy gradient (DDPG) and a linear–quadratic–Gaussian (LQG) based on linear quadratic Gaussian objective function. To compile the reinforcement learning algorithm and deploy it to the test platform controller for testing, we used the Speedgoat prototype target machine as the controller to build the fast prototype control test platform. MATLAB/Coder and compute unified device architecture (CUDA) were used to generate an S-function. The results show that, compared with other parameter tuning methods, the proposed algorithm can effectively optimize the controller parameters and improve the dynamic response of the system when tracking signals.

With the development of fluid-power transmission and control technology, electro-hydraulic-driven technology can significantly improve the load-carrying capacity, stiffness, and control accuracy of stabilization platforms. However, compared with mechanically driven platforms, the stiffness and damping of the fluid, as well as the coupling effect between the fluid and the structure need to be considered for electro-hydraulic-driven parallel stabilization platforms, making the modal and dynamic response characteristics of the mechanism more complex. With the aim of solving the aforementioned issues, we research the electro-hydraulic driven 3-UPS/S parallel stabilization platform considering the hinge stiffness. Moreover, the characteristic vibration equation of the mechanism is established using the virtual work principle. Subsequently, the variation characteristics of the natural frequency and the vibration response according to the position of the mechanism are analyzed based on the dynamic equation. Finally, the correctness of the model is verified by a modal test and Runge-Kutta methods. This study provides a theoretical basis for the dynamic design of electrohydraulic-driven parallel mechanisms.

This paper studies the precise position control of the hydraulic cylinder in the hydraulic support. The aim of this paper is to develop a method of hydraulic cylinder position control based on pressure and flow coupling, which takes the coupling feedback of load and flow into account, especially in the scene of cooperative control under the condition of multiple actuators and variable load. This method solves the problems of slow movement and sliding effect of hydraulic support in the traditional time-dependent hydraulic position control, as well as better realizes the intelligent and unmanned development of the fully mechanized mining face. First, based on the flow continuity equation and Newton Euler dynamic equation, the flow and stroke control model with the input and output pressure of hydraulic cylinder is established. Then, the effectiveness and correctness of the control model are verified by the comparison between the hydraulic system simulation software, AMESim, and the experiment. Finally, a test system is built. When the system pressure is large than 10 MPa, the error between the data determined by the fitting algorithm and the actual detection data is within 5%, which verifies the effectiveness of the theory and simulation model.

As the core control system of a rolling mill, the hydraulic automatic gauge control (HAGC) system is key to ensuring a rolling process with high speed, high precision and high reliability. However, a HAGC system is typically a mechanical-electric-hydraulic coupling system with nonlinear characteristics. The vertical vibration of the load easily occurs during the working process, which seriously affects the stability of the system and the causes are difficult to determine. In this work, the theory and method of nonlinear dynamics were employed. The load vertical vibration model of the HAGC system was established. Then, the multi-scale method was utilized to solve the obtained model, and the singularity theory was further applied to derive the transition set. Moreover, the research object of this article focused on some nonlinear factors such as excitation force, elastic force and damping force. The effects of the above feature parameters on bifurcation behavior were emphatically explored. The bifurcation characteristic of the load vertical vibration of the HAGC system was revealed. The research results indicate that the bifurcation curves in each sub-region, divided by the transition set, possess their own topological structure. The changes of the feature parameters, such as the nonlinear stiffness coefficient, liquid column height, nonlinear damping coefficient, and external excitation have an influence on the vibration amplitude of the HAGC system. By reasonably adjusting the nonlinear stiffness coefficient to effectively avoid the resonance region, the stability of the system will be facilitated. Furthermore, this is conducive to the system’s stability as it properly controls the size of the liquid column height of the hydraulic cylinder. The appropriate nonlinear damping coefficient can decrease the unstable area, which is beneficial to the stability of the system. However, large external excitation is not conducive to the stability of the system.

In order to improve material service life under a fatigue and corrosion coupling environment, a high-velocity oxygen fuel (HVOF) Cr₃C₂–NiCr coating with a bonding layer was prepared. The objective was to obtain the optimum bonding layer for the HVOF Cr₃C₂–NiCr coating, which included a laser cladding (LC) Ni625 layer, extreme high-speed laser material deposition (EHLA) Ni625 layer and HVOF NiCr layer. Fatigue properties of the samples with various bonding layers were investigated by means of a four-point bending fatigue test. Electrochemical impedance spectroscopy (EIS) and the salt spray test were executed after the bending fatigue test to simulate the interactive effect of fatigue and corrosion atmosphere. Failure surfaces were characterized by scanning electron microscopy (SEM) and an energy-dispersive spectrometer (EDS) to indicate the details of corrosion products. Corrosive behaviors of samples were adequately demonstrated according to the results, which included the curves of potentiostatic polarization, impedance magnitude and phase degree, and corrosion products. The result showed that the cycles of perforative cracking for the sample with the EHLA Ni625 bonding layer was almost three times than that of the sample with the HVOF NiCr layer. The magnitude of EIS reduced from ~10⁵ to ~10³ for the sample after BFT. Eventually, the main improvement mechanism of the HVOF Cr₃C₂–NiCr coating with the EHLA Ni625 bonding layer was attributed to the grain refinement of the bonding layer and performed a good level of metallurgical bonding with the substrate.