In this paper, slag is used as a calcium source to make alkali-activated coal gangue–slag (AACGS) based material. The reaction mechanism of AACGS materials was discussed in depth by means of XRD, FT-IR, ²⁹Si MAS-NMR (nuclear magnetic resonance) and SEM-EDS (energy dispersive spectrometer). The experimental results show that coal gangue can be used as a raw material for preparing alkali-activated materials. The liquid–solid ratio is the most influential factor on AACGS paste fluidity and strength, followed by slag content. As the modulus of sodium hydroxide increases, the depolymerization process of the reactant precursor is accelerated, but the high sodium hydroxide concentration inhibits the occurrence of the early coal gangue–slag polycondensation reaction, and exerts little effect on the 28 d compressive strength. Ca²⁺ in the slag promotes exchange with Na⁺, and the product is converted from N-A-S-H gel to C-(A)-S-H gel, and C-(A)-S-H is formed with higher Ca/Si ratio with the increase of slag content. The slight replacement of coal gangue by slag can greatly improve the reaction process and the strength of AACGS materials.

In order to compare the properties of alkali-activated carbon steel slag (CSS) and stainless steel slag (SSS), the effects of sodium hydroxide/sodium silicate solution mass ratio (NH/NS), liquid/solid ratio and blast furnace slag (BFS) dosage on the compressive strength, hydration products and hydration degree of CSS and SSS were studied. Furthermore, a combination of X-ray diffraction (XRD), thermo-gravimetric analysis coupled with differential thermal analysis (TGA-DTA), Fourier transform infrared spectroscopy (FT-IR) and scanning electron microscope-energy dispersive spectrometer (SEM-EDS) were used to characterize the morphology and structure of alkali-activated CSS-BFS and SSS-BFS cementitious materials. As the results revealed, the primary hydrate of alkali-activated CSS and SSS is C-(A)-S-H with Q² [SiO₄] units, which has a low Ca/Si ratio and includes inert phases like a CaO-FeO-MnO-MgO solid solution (RO) in CSS while cuspidine, magnesiochromite etc. in SSS. More active C₃S and β-C₂S promote the alkali activation of CSS, whereas the less active γ-C₂S hinders the depolymerization of SSS. The incorporation of BFS does not change the hydrate, whose seed effect is helpful for accelerating the depolymerization and polycondensation of CSS and SSS, especially for SSS, and makes the hydrate increase significantly. Owing to the high SiO₂ and Al₂O₃ contents of SSS, the C-(A)-S-H chain length is increased, thus facilitating the polycondensation effect. In this study, the optimal NH/NS of CSS and SSS is NH/NS= 1:2, and the optimal liquid/solid ratio is 0.29. Compared to CSS–BFS, the C-(A)-S-H gel produced by SSS–BFS has lower Ca/Si and Al/Si ratios. Unlike CSS, pure SSS is inappropriate as an alkali-activated precursor and needs to be co-activated with BFS.