We report a liquid lens with a liquid–membrane–liquid structure in order to realize a variable-focus lens with a large optical aperture. We studied a typical liquid lens with a liquid–liquid structure and examined its physical limitation, namely, the capillary length, restricting the design of a larger-aperture liquid lens. We propose using elastic force instead of surface tension to acquire a much longer capillary length. We demonstrated that this approach can achieve sufficiently long capillary length when external pressure is loaded. A prototype lens with 30 mm aperture was constructed, and a resolution of 8.00 lp/mm was realized.

We report an improved method of fabricating a variable focus lens in which an in-plane pretension force is applied to a membrane. This method realized a lens with a large optical aperture and high performance in a low-optical-power region. The method was verified by comparing membranes in a simulation using the finite element method. A prototype with a 26 mm-diameter aperture was fabricated, and the wavefront behavior was measured by using a Shack-Hartmann sensor. Thanks to the in-plane pretension force, the lens achieved an infinite focal length with a wavefront error of 105.1 nm root mean square.

We report on a method to fabricate a varifocal microlens array that employs a dielectric elastomer (DE) sandwiched between two electrodes as the lens material. The microlens array is patterned on the electrode plates, and when the electrodes are subjected to a controllable operating voltage, the DE material is “squeezed” by the Maxwell force to deform the lens array pattern, thus resulting in curvature deformation yielding a tunable lens profile. The tunable focal length performance ranges from 950 mm to infinity. When compared with liquid-filled lenses, solid-based varifocal lenses are more robust to thermal expansion, gravity, and vibrational motion. Our approach can be utilized in applications such as machine vision systems.

Variable focus lenses are capable of dynamically varying their focal lengths. The focal length is varied by adjusting the curvature of the refractive surface and the media on both sides of the lens. The dynamic response is one of the most important criteria to determine the performance of variable focus lens. In this work, we investigated critical factors that affect the dynamic response of liquid-filled variable focus lens with a large aperture size. Based on a theoretical analysis of a circular disk representative of a deformable surface, we found that the dynamic response is significantly influenced by the diameter, thickness, and stiffness of the disk because these factors determine its first natural frequency. We also studied the dynamic response of elastomer-based liquid-filled variable focus lens prototype with different aperture sizes (20 and 30 mm) by using experiments and we found that the lens with the smaller aperture size had an excellent dynamic response.

For a projector-based virtual reality (VR) or augmented reality (AR) display, a large depth of field and a high-speed image refresh rate are important keys to improve the projector’s performance. Here, we propose a solution that extends the depth of field of the projection using a variable-focus lens and a high-speed projector as well as a control method that synchronizes oscillation of the variable-focus lens with the high-speed projector. The experiment confirms that the proposed system can project the well-focused and dynamically changeable contents on six different planes. Its projection range varies from 0.3 m to 1.5 m, and the refresh rate is 166.7 Hz.

We propose a general solution for determining the cardinal points and effective focal length of a liquid-filled variable focus lens to aid in understanding the dynamic behavior of the lens when the focal length is changed. A prototype of a variable focus lens was fabricated and used to validate the solution. A simplified solution was also presented that can be used to quickly and conveniently calculate the performance of the lens. We expect that the proposed solutions will improve the design of optical systems that contain variable focus lenses, such as machine vision systems with zoom and focus functions.