In the present study, Lam Dong bentonite clay was utilized as a novel resource to effectively synthesize microporous ZSM-5 zeolite (Si/Al ∼ 40). The effects of aging and hydrothermal treatment on the crystallization of ZSM-5 were carefully investigated. Herein, the aging temperatures of RT, 60, and 80 °C at time intervals of 12, 36, and 60 h, followed by high temperature hydrothermal treatment (170 °C) for 3–18 h were studied. Techniques such as XRD, SEM-EDX, FTIR, TGA-DSC, and BET-BJH were applied to characterize the synthesized ZSM-5. Bentonite clay showed great benefits as a natural resource for ZSM-5 synthesis and is cost efficient, environment friendly, and has a large reserves. The form, size, and crystallinity of ZSM-5 were greatly influenced by aging and hydrothermal treatment conditions. The optimal ZSM-5 product had high purity, crystallinity (∼90%), and porosity (BET ∼380 m² g⁻¹) as well as thermal stability, which are beneficial for adsorptive and catalytic applications.

The gas sensing properties of two novel series of Mg-incorporated metal–organic frameworks (MOFs), termed Mg-MOFs-I and -II, were assessed. The synthesized iso-reticular type Mg-MOFs exhibited good crystallinity, high thermal stability, needle-shape morphology and high surface area (up to 2900 m²·g⁻¹), which are promising for gas sensing applications. Gas-sensing studies of gas sensors fabricated from Mg-MOFs-II revealed better sensing performance, in terms of the sensor dynamics and sensor response, at an optimal operating temperature of 200 °C. The MOF gas sensor with a larger pore size and volume showed shorter response and recovery times, demonstrating the importance of the pore size and volume on the kinetic properties of MOF-based gas sensors. The gas-sensing results obtained in this study highlight the potential of Mg-MOFs gas sensors for the practical monitoring of toxic gases in a range of environments.